EF-2800 PCW High Speed Automatic Folder Gluer

Short Description:

Max.sheet size(mm) 2800*1300

Min.sheet size(mm) 520X150

Applicable paper: Cardboard 300g-800g, corrugated paper F、E、C、B、A、EB、AB

Max.belt speed :240m/min


Product Detail

General Introduction

Model EF-2800 machine is multi-functional, mainly for medium package, including 300g -800g cardboard, 1mm-10mm corrugated package. Can produce two folds, crash lock bottom box packaging. The machine also produces on E,C,B,A,AB,EB five facer corrugate board, or Die-cutting and flex-printing slotted corrugated board material, straight line, two folds, crash lock bottom cartons. The whole machine has various set up, it is simple, convenient for operation. The machine is equipped with paper feeding correction locator, continuous box organizing stacker, IHM  and PLC system, (option: online diagnose system). With remoter, the transmission structure is with independent motor driver, create smooth and quiet operation. The conveyer’s upper belt is with independent pressure pneumatic control. Equipped with motorized platen, high-power servo motors for crash lock function, high stability, and efficiency, and fulfill convenient   operation requirement. This machine is produced according to European CE standards.

Characteristic

● Modulation structure design, can upgrade machine function according to customer’s requirement.

● The whole machine driveway adopts independent synchronized motor drive.

● Special equipped with paper regulator device.

● Strengthen the broadening upper and lower belt drive, suitable for corrugated cartons. The whole machine guide board adjust is electric mobile system, easy commissioning.

● Upper and lower board movement adopts straight line rail system, to ensure the mechanical accuracy of movement .

● Humanized design attachment installation, easy operation.

● A hexagon spanner can adjust the whole set of machine, easy operation.

● Pressing unit has regulator, and collecting unit has patting device, can effectively avoid the “scissors mouth” phenomenon of corrugated products.

● Collecting paper unit adopts cylinder type pressing system, easy for adjust pressure,and   make the products can pasted effectively.

● Touch screen control panel.

Remote control convenience for operators to remote control the start and stop of machine.

Specification

Technical data:

 Performance/models

EF-2800

Max.sheet size(mm)

2800*1300

Min.sheet size(mm)

520X150

Applicable paper

Cardboard 300g-800g 
 corrugated paper F、E、C、B、A、EB、AB

Max.belt speed

240m/min

Machine length

22000mm

Machine width

4200mm

Total power

45KW

Max.air displacement

0.7m³/min

Total weight

16500kg

Specification

Components

The machine is divided into six units, they are feeding, paper regulation, Crash lock  folding, pressing and conveyor.

1. Feeding :

Feeding section is driven by12 60mm-width vacuum belts. And 10mm-thickness metal platen to set carton width, embossing wheels to drive the paper belts. The left and right platen can easily move according to the box design. The feeding unit is equipped with three box-feeding knives, can adjust the length according to the box shape and size. The vacuum suction device can cooperate quickly and easily with the motor, feeding continuously and automatically. The feeding stacker can hold cartons up to 400MM height in total. And the upper feeding pressure is pneumatic, ensuring stable and smooth paper feeding, the operator can control the feeding unit by remoter in any position of the machine.

Feeding2. Paper regulation:

Three-plate structure, using push-side regulation ,can correct paper to ensure feeding stably and smoothly.

Paper regulation3. Crash lock:

Three-plate structure, based on the upper belt is drive type, to ensure stable and smooth paper transport all detachable paste tube; Equipped with lower paste around each cylinder, they have a large capacity. the amount of paste tube can be adjusted, stable, maintenance is simple; provided paste wheel thickness is 10mm-25mm, customers can choose by special requirements; paste tube made of sturdy, durable material; bottom posted by four bottom hook device, cooperated with the completion device. Bottom lower band is 50MM, the upper band is 30MM, the pneumatic pinch plate moves up or down to accommodate different thickness cardboard.

Crash lock4. Folding :

The machine takes three board structure, based on the belt drive type, to ensure stable and smooth paper transport choice and 75 mm wide with an 80mm bottom abduction combination. Left and right sides of the completion of the second fold 180 degrees, 180 degrees fully integrated fourth fold line. Around guide wheel Depending on the position adjusted to fit more smoothly folding box; the bottom bearing support the correct operation of the belt guide. Stealing is independently driven, speed can be adjusted independently abduction. The product does not appear trumpet mark.

Folding5. Pressing:

Upper and lower drive can adjust the length; equipped with belt straightforward to correct paper at folding progress. Production end affixed to a pneumatic gear box with front flush device box approach ensures continuous automatic product box neatly into the delivery unit. The machine is adopted by electric counter automatic devices with a compressed air system and pressing road transport system. According to different cartridge type, adjust the paper pressure roller, so that the box is pressed against a more perfect.

Pressing6. Conveyor:

The machine is with upper and lower independent drive structure. The upper belt  may move back and forth the length according to the production of cardboard boxes. The import belt is soft and smooth, will not scratch the final boxes’ surface; The press pressure is well balanced and smoothly transport, to ensure perfect quality. The conveyor unit speed is synchronized with the main machine, will automatic follow up by optical sensor. It can also be adjust by manual. The front part of the conveyor is with two set of press units. Simple and easy to operate and adjust.

Conveyor

Main components brand and specifications

Outsource list

 

name

brand

Place of origin

1

main motor

CPG

Taiwan

2

Frequency converter

JETTECH

USA

3

HMI

PANELMASPER

Taiwan

4

Step belt

continental

Germany

5

Main bearing

NSK/SKF

Japan / Switzerland

6

Main shaft

 

Taiwan

7

Feeding belt

NITTA

Japan

8

Converting belt

NITTA

Japan

9

PLC

FATEK

Taiwan

10

Electrical components

Schneider

France

11

Straight track

Hiwin

Taiwan

12

nozzle

 

Taiwan

13

Electronic Sensor

Sunx

Japan

Standard accessories:

Standard accessories:

 

Accessories and specification

Quantity

unit

1

Operating toolbox and tools

1

set

2

optical counter

1

set

3

Box-kick counter

1

set

4

Spray counter

1

set

5

Horizontal pad

30

pcs

6

15m horizontal tube

1

strip

7

Crash-lock bottom function set

6

set

8

Crash-lock bottom function mold

4

set

9

Computer monitor

1

set


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