FEEDING UNIT
-Non-stop feeding with automatic pile lift and pre-pile device. Max pile height 1800mm
-High quality feeder head with 4 sucker and 4 forwarder to assure stable and fast feeding for various of materials* Optional Mabeg feeder
-Front control panel for easy operation
-Anti-static device for feeder and transfer table*option
-Photocell anti step in detection
TRANSFER UNIT
-Double cam gripper bar structure to make the sheet closer to the working platform and stripping frame, more stable in high-speed operation
-Mechanical double sheet device for cardboard, supersonic double sheet detector for paper *option
-Pull and push side lay suitable for thin paper and thick cardboard, corrugated
-Paper speed reducer to make smooth transfer and precise positioning.
-Side and front lay are with precise photocells, sensitivity adjustable and can be set by monitor
DIE-CUTTING UNIT
-Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T
Max. Die-cutting speed 7500s/h
-Pneumatic quick lock upper&lower chase
-Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.
SMART HUMAN MACHINE INTERFACE (HMI)
-15" and 10.4" touch screen with graphical interface at feeder and delivery section for easy control of machine at different position, all settings and function can be easily set through this monitor.
-Self diagnosis system, error code and message
-Full jam detection
STRIPPING UNIT
-Quick lock and center line system for stripping frame to minimize job changing time
-Pneumatic upper frame lifting
-Micro adjustment
-Stripping make ready table to reduce job setting time*option
BLANKING UNIT
-Quick lock and center line system for blanking frame to minimize job changing time
-Pneumatic upper frame lifting
-Micro adjustment
-Sheet inserting, one button sample sheet taking
-Automatic non-stop delivery and pallet exchange
-Safety light barrier with independent reset
DIE-CUTTING UNIT
-Die-cutting pressure controlled by YASAKAWA Servo System Max. 300T
Max. Die-cutting speed 8000s/h
-Pneumatic quick lock upper&lower chase
-Centerline system on die-cutting chase with transversal micro adjustment ensures accurate registration that result in quick job changeover.
FEEDER
●High quality MABEG feeder head imported from Germany*option, 4 pick-up suckers and 4 forward suckers, ensure stable and fast feeding.
●Pre-loading device to feed paper without stopping the machine, maximum stack height 1800mm
●Pre-loading tracks help the operator push paper stack to feeding position accurately and conveniently.
●Side lays can be adjusted to fit different paper.
●Paper transferred to the front lay will slow down to ensure accurate positioning.
●Transferring plate is stainless steel imported from Germany to make the paper conveying smooth and fast.
DIE-CUTTING UNIT
●Precise and stable control of die cutting pressure, controlled by FUJI servo motor
●Easy to use graphic interface by 19 inch touch screen with precision up to 0.01mm.
●Die-cutting chase and plate are locked by pneumatic cylinder from Japanese SMC, with misplace sensors to avoid damage caused by human factors.
●Die-cutting chase adopts the center-line system for fast positioning , so that the operator don’t need to consider the left-right position of the die board.
●Die-cutting boards of non-standard size can also be installed by using auxiliary tools to facilitate applicability of customers’ cutting boards from different models .
●Gripper bar, of special aluminum alloy , the surface after oxidation treatmentadopts double-cam opening method to release the paper during running. It can reduce the inertia of paper to collect the thin paper in order easily.
STRIPPING UNIT
●Pneumatic lifting stripping chase
●Center-line system and quick-lock device for stripping board to achieve quick job changing
●Stripping chase position memorization.
BLANKING UNIT
●Center-line system and quick-lock device for blanking board to achieve quick job changing
●One button for sample sheet taking, easier for inspection of quality.
●Intelligent operation from monitor to choose different mode of inserting sheet.
DELIVERY UNIT
●The machine has 2 delivery mode: Blanking(Horizontal delivery) and stripping ( Straight line delivery)
●The switch from blanking to stripping job is by one button at switch panel, no mechanical adjustment needed.
Non-stop horizontal delivery unit at Blanking unit
Automatic paper pile transfer, transfer working pallet to delivery unit, then place the empty pallet to wait for proceeding, can reduce manual intervention and ensures non-stop delivery.
Non-stop straight line delivery for stripping jobs:
●Motorized curtain style Non-stop delivery unit.
●Max. pile height is up to 1600mm to reduce the loading time for operator and raise efficiency.
●10.4” high resolution touch screen. The operator can observe all the setting in different position reduce the time for job changing and improve working efficiency.
Maximum paper size | 1060*760 | mm |
Minimum paper size | 400*350 | mm |
Maximum cutting size | 1060*745 | mm |
Maximum Die-cutting plate size | 1075*765 | mm |
Die-cutting plate thickness | 4+1 | mm |
Cutting rule height | 23.8 | mm |
First die-cutting rule | 13 | mm |
Gripper margin | 7-17 | mm |
Cardboard spec | 90-2000 | gsm |
Cardboard thickness | 0.1-3 | mm |
Corrugated spec | ≤4 | mm |
Maximum working pressure | 350 | t |
Maximum die-cutting speed | 7500 | S/H |
Feeding board height (incl. pallet) | 1800 | mm |
Non-stop feeding height(incl. pallet) | 1300 | mm |
Delivery height(incl. pallet) | 1400 | mm |
Straight line delivery | 1600 | mm |
Main motor power | 18 | kw |
Whole machine power | 24 | kw |
Voltage | 600V 60Hz 3ph | v |
Cable thickness | 16 | mm² |
Air pressure requirement | 6-8 | bar |
Air consumption | 300 | L/Min |
Configurations | Country of origin |
Feeding unit | |
Jet-feeding Mode | |
Feeder head | China / German Mabeg*Option |
Pre-loading device, Non-stop feeding | |
Front & side lay photocell induction | |
Light guard protecting device | |
Vacuum pump | German Becker |
Pull/push switch type side guide | |
Die-cutting unit | |
Die chase | German FESTO |
Centre line alignment system | |
Gripper mode adopt latest double cam tech | Japan |
Pre-stretched high quality chain | German |
Torque limiter and index gear box drive | Japan Sankyo |
Cutting plate pneumatic ejecting system | |
Automatic lubrication and cooling | |
Automatic chain lubrication system | |
Main motor | German SIEMENS |
Paper miss detector | German LEUZE |
Stripping unit | |
3-way stripping structure | |
Centre line alignment system | |
Pneumatic lock device | |
Quick lock system | |
Bottom feeder | |
Blanking delivery unit | |
Non-stop delivery | |
Delivery motor | German NORD |
Finishing product delivery motor | German NORD |
Waste collecting motor | Shanghai |
Secondary delivery motor | German NORD |
Automatic delivery stack switch function | |
Automatic feeding device | German FESTO |
Feeding air sucker motor | |
Electronic parts | |
High quality electrical components | EATON/OMRON/SCHNEIDER |
Safety controller | German PILZ safety module |
Main monitor | 19 inch AMT |
Secondary monitor | 19 inch AMT |
Inverter | SCHNEIDER/OMRON |
Sensor | LEUZE/OMRON/SCHNEIDER |
Switch | German MOELLER |
Low-voltage distribution | German MOELLER |
Through the co-operation with top-level partner in the world, Based on the German and Japanese advanced technology and more than 25 years experience, GW continually offer the best and highest efficient post-press solution.
GW adopts the advanced production solution and 5S management standard, from R&D, purchase, machining, assembling and inspection, every process strictly follow the highest standard.
GW invest a lot in the CNC, import DMG, INNSE- BERADI, PAMA, STARRAG, TOSHIBA, OKUMA, MAZAK, MITSUBISHI etc. from all over the world. Only because pursues the high quality. The strong CNC team is the firm guaranty of the quality of your products. In GW, you will feel the “high efficient and high precision”