GW PRECISION TWIN KNIFE SHEETER D150/D170/D190

Short Description:

GW-D series twin knife sheeter adopts advanced design of twin rotary knife cylinders which are driven directly by high power AC servo motor with high accuracy and clean cut. GW-D was widely used for cutting board, kraft paper, Al laminating paper, metalized paper, art paper, duplex and so on up to 1000gsm.

1.19″ and 10.4″ dual touch screen at cutting unit and delivery unit controls are used to set and display sheet size, count, cut speed, delivery overlap, and more. The touch screen controls work in conjunction with a Siemens PLC.

2.The TWIN KNIFE cutting unit has a synchronic rotary cutting knife like scissors on the material to make a smooth and accurate cutting for paper from 150gsm and up to 1000gsm.


Product Detail

Other product information

Product Video

Technics Of Equipment

According to GW product’s technics, The machine are mainly used for paper sheeting in Paper Mill, Printing House and etc, mainly process including: Unwinding—Cutting—Conveying—Collecting,.

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Feature Highlights

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1.19" and 10.4" dual touch screen at cutting unit and delivery unit controls are used to set and display sheet size, count, cut speed, delivery overlap, and more. The touch screen controls work in conjunction with a Siemens PLC.

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2.The high-speed belt is driven by British CT high-power servo to ensure smooth paper output.The pneumatic waste ejecting structure remove waste paper and improves the convenience of operation. The gas spring belt tensioning device ensures that each belt can run smoothly.

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3.The TWIN KNIFE cutting unit has a synchronic rotary cutting knife like scissors on the material to make a smooth and accurate cutting for paper from 150gsm and up to 1000gsm.The knife roller and paper pulling roller are separately driven by 2 CT high power servo from UK, adopt a gap-free gear structure design, and with GW's 5 axis high accuracy CNC to machine the main stand in one piece. to effectively eliminate the shaking gap of the two knives, ensuring the life of the blade and cutting accuracy. which guarantees the stability of the tool body during high-speed operation.

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4.Three sets of heavy duty pneumatic slitters ensure stable and clean slitting. Electrical driven automatic cutting width adjustment.(*Option).

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5.Dual shaftless back stands with web tension controls and pneumatic brake units are standard.

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6.The spray gear lubrication system ensures the gears are fully lubricated during the entireoperation. Effectively extend the service life of the machine. 

Main Technical Parameter

Model GW D150/D170/D190
Type of cutting Twin knife, Top blade and bottom blade rotary cutting
Paper weight range 150-1000 GSM
Reel stand load capacity: 2 tons
Reel diameter Max 1800mm (71")
Cutting Width Max 1500/1700/1900mm (66.9")
Cut off length range Min.400-Max.1700 mm
Num. of rolls cutting 2 rolls
Cutting accuracy ±0.15mm
Max. Speed of cutting 400cuts/min
Max. Cutting speed   300m/min
Delivery height 1700mm(incl.pallet)
Voltage AC380V/220Vx50Hz 3ph
Main motor power: 64kw
Total power 98kw
Output The real output depends on the material, and the weight of the paper, and right operate process

Standard Configuration

1. Dual position shaftless pivoting arm unwind stand
2. Air cooling pneumatic disc brake
3. Auto tension based on reel diameter
4. Servo controlled decurler system
5. EPC web guiding
6. Twin helical knife cylinders
7. Three sets of Pneumatic Slitters
8. Anti-Static Bar
9. Out feed and overlapping section
10. Hydraulic delivery unit 1700mm
11. Auto counting and tap inserter
12. Dual touch screen
13. JIJIN PLC, UK CT Servo Driver, Schneider inverter, imported electrical components
14. Ejecting gate

1. Dual position shaftless pivoting arm unwind stand

Dual position shaftless pivoting arm unwind stand with in-floor track and trolley system.

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2. Air cooling pneumatic disc brake

Air cooled pneumatic controlled disc brakes on each arm. 

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3. Auto tension based on reel diameter

Auto tension controller gives you fine control on the tension especially for small reel.

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4. EPC web guiding

EPC sensor coupled with an independent "swing frame" allows for minimum edge trim of the web, and strict control of the web edge throughout the reel from start to finish.

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5. Servo controlled decurler system

Servo controlled decurler system can automatically detect the diameter of paper and adjust the recurve power, the coefficient can also be set by different material gsm, and the recurve power will follow the set material and diameter.

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6. Twin Knife driven by servo motor

a.The twin helical knife ensures the very sharp and clean cutting edge with high accuracy
b.The blade is made of special alloy st eel SKH.9 with long life and easy maintenance.Twin knife roller and paper pulling roller are driven by separate servo motor.

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7. Three sets of Pneumatic Slitters

Heavy duty pneumatic slitters ensure stable and clean slitting.

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9. Out feed and overlapping section

a.Fully synchronized speed between high speed outfeeding and overlap tape section to maintain a proper shingle.
b.Overlapping unit with adjustable overlapping value and jam-stop sensor. Single sheet outlet can be set.

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12. Siemens touch screen

Length of cut, quantity, machine speed, cut speed can be displayed and set via touch screen.

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8. Anti-Static Bar

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10. Hydraulic delivery unit

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14. Ejecting gate

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11. Auto counting and tap inserte

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13. Self designed PLC, Schneider inverter, CT Servo motor, FUJI servo driver

Option Configuration

1. Splicer
2. Mechanical-expanding chuck
3. Automatic cutting width adjustment
4. Automatic pallet change
5. Delivery top belt
6. Non-stop stacker
7. Cursor tracking
8. Redundant safety control and interlock safety system
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1.Splicer

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2. Mechanical-expanding chuck

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3. Automatic cutting width adjustment

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4. Automatic pallet change

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5.Delivery Top Belt

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6.Non-stop stacker

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8. Redundant safety control and interlock safety system

Outsource List

PART NAME

BRAND

COUNTRY OF ORIGIN

PLC

JIJIN

CHINA

Magnetic switch (2 wires)

Festo

GERMANY

Proximity switch (NPN)

Omron

JAPAN

Solid State Relay (40A)

CARLO

Switzerland

Thermo relay

Eaton

USA

LED module

Eaton

USA

Relay socket

Omron

JAPAN

Intermediate relay

IDEC

JAPAN

AC/DC contactor

Eaton

USA

Hollow reducer

JIE

CHINA

Circuit breaker

Eaton

USA

Motor protector

Eaton

USA

Position switch

Schneider Electric

FRANCE

Button (self lock)

Eaton

USA

Select switch
NO contact module

Eaton
Eaton

USA

Servo controller

CT

UK

Seervo driver

FUJI

JAPAN

Servo controller

CT

UK

Frequency converter

Schneider Electric

FRANCE

Servo driver 0.4kw

FUJI

JAPAN

Rotary encoder

Omron

JAPAN

Switching power supply

MW

TAIWAN.CHINA

Connection terminal

Weidmüller

GERMANY

AC contactor
Auxiliary contact

ABB
ABB

USA

Circuit breaker

ABB

USA

Photoelectric sensor

Leuze

GERMANY

Hydraulic pressure detector switch

PAKU

 

Servo motor (CT 18.5kw)

CT

UK

Servo motor (CT 64kw)

CT

UK

Servo motor (CT 7.5kw)

CT

 

Centrifugal medium-pressure blower (0.75kw, 2800rpm)

POPULA

CHINA

D150 Precision Twin Knife Sheeter Layout

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Manufacturer Introduction

/about-us/

Through the co-operation with top-level partner in the world, Based on the German and Japanese advanced technology and more than 25 years experience, GW continually offer the best and highest efficient post-press solution.

GW adopts the advanced production solution and 5S management standard, from R&D, purchase, machining, assembling and inspection, every process strictly follow the highest standard. 

GW invest a lot in the CNC, import DMG, INNSE- BERADI, PAMA, STARRAG, TOSHIBA, OKUMA, MAZAK, MITSUBISHI etc. from all over the world. Only because pursues the high quality. The strong CNC team is the firm guaranty of the quality of your products. In GW, you will feel the “high efficient and high precision”


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