CMD540 Fully Automatic Case Maker Line (Book Cover Machine or Automatic Covering Machine)
| Automatic case maker | CM540A | |
| 1 | Paper size(A×B) | MIN: 130×230mm
MAX: 570×1030mm |
| 2 | Inner paper size(WxL) | MIN:90x190mm |
| 3 | Paper thickness | 100~200g/m2 |
| 4 | Cardboard thickness(T) | 1~3mm |
| 5 | Finished product size(W×L) | MIN: 100×200mm
MAX: 540×1000mm |
| 6 | Spine width(S) | 10mm |
| 7 | Spine thickness | 1-3mm |
| 8 | Folded paper size | 10~18mm |
| 9 | Max quantity of cardboard | 6pieces |
| 10 | Precision | ±0.3mm |
| 11 | Production speed | ≦30pcs/min |
| 12 | Motor power | 5kw/380v 3phase |
| 13 | Heater power | 6kw |
| 14 | Air Supply | 35L/min 0.6Mpa |
| 15 | Machine weight | 3500kg |
| 16 | Machine Dimension | L8500×W2300×H1700mm |
The max and mini sizes of the covers are subjected to the paper size and quality
The production capacity is 30 covers per minute. But the speed of the machine depends on the sizes of the covers
Cardboard stacking height: 220mm
Paper stacking height: 280mm
Gel tank volume：60L
PLC System: Japanese OMRON PLC
Transmission System: imported guide transmission
Electric Components: French Schneider
Pneumatic Components: Japanese SMC
Photoelectric Components: Japanese SUNX
Ultrasonic double paper checker: Japanese KATO
Conveyer Belt: Swiss Habasit
Servo Motor: Japanese YASKAWA
Synchronous belt: Germany CONTIECH
Reducing Motor: Taiwan Chengbang
Bearing: imported NSK
Gluing cylinder: chromed Stainless steel (New processes)
Other parts: ORION vacuum pump
(1) Automatically delivery and gluing for paper
(2) Automatically delivering, positioning and spotting for cardboards.
(3) Four-side folding and forming in one time (Irregular shape cases)
(4) With friendly Human-Machine operation interface, all troubles will be displayed on the computer.
(5) Integrated cover is designed according to the European CE Standards, featuring in safety and humanity.
(1) Paper Gluing Unit:
Full-pneumatic feeder: simple construction, convenient operation, novel design, controlled by PLC, motion correctly. (This is the first innovation at home and it is our patented product.)
It adopts ultrasonic double-paper detector device for the paper conveyor
Paper rectifier ensures that the paper won’t deviate after being glued
Gluing cylinder is made of finely-grinded and chromium-plated stainless steel. It is equipped with line-touched type copper doctors, more durable.
Gel tank can automatically glue in circulation, mix and constantly heat and filter.
With fast-shift valve, it will take only 3-5 minutes for the user to clean the gluing cylinder.
(2) Cardboard Conveying Unit:
It adopts a bottom drawing unit for the cardboard conveyer, which can add cardboard at any time without stopping machine.
While it lacks cardboard during conveying, there is an auto detector. (The machine will stop can alarm while lacking one or several pieces of cardboards in conveying)
(3) Positioning-Spotting Unit
It adopts servo motor to drive the cardboard conveyer and high-precision photoelectric cells to position the cardboards.
The power-full vacuum suction fan under the conveyer belt can have the paper sucked stably onto the conveyer belt.
Cardboard conveying employs servo motor to transmission
The PLC control on-line motion
The pre-press cylinder on the conveyer belt can ensure that the cardboard and paper are spotted before their sides are folded.
(4) Four-Side Folding Unit:
It adopts a film base belt to fold the lift and right sides.
It adopts servo motor, no displacement and no scratches.
New technology on the folding way which makes the folding perfect.
Pneumatic pressure control, easy adjustment.
It adopts a non-glue Teflon cylinder for press multi-layers.
