AM550 Case Turner
| Model No | AM550 |
| Cover size (WxL) | MIN: 100×200mm, MAX: 540×1000mm |
| Precision | ±0.30mm |
| Production speed | ≦36pcs/min |
| Electrical power | 2kw/380v 3phase |
| Air supply | 10L/min 0.6MPa |
| Machine dimension (LxWxH) | 1800x1500x1700mm |
| Machine weight | 620kg |
The machine speed depends on the size of covers.
1. Conveying cover with multiple rollers, avoiding scratching
2. Flipping arm can flip semi-finished covers 180 degrees, and the covers will be accurately conveyed through conveyor belt to the stacker of automatic lining machine.
1.Requirements for Ground
The machine should be mounted on the flat and firm ground which can ensure it has enough capacity of load (about 300kg/m2). Around the machine should keep enough space for operation and maintenance.
2.Machine layout
3. Ambient Conditions
Temperature: The ambient temperature should be kept around 18-24°C (The air-conditioner should be equipped in summer)
Humidity: the humidity should be controlled around 50-60%
Lighting: About 300LUX that can ensure the photoelectric components can work regularly.
To be away from oil gas, chemicals, acidic, alkali, explosive and inflammable substances.
To keep the machine from vibrating and shaking and being nest to the electric apparatus with high-frequency electromagnetic field.
To keep it from being directly exposed to the sun.
To keep it from being blown directly by the fan
4. Requirements for Materials
Paper and cardboards should be kept flat all the time.
The paper laminating should be electro-statically processed in double-side.
The cardboard cutting precision should be controlled under ±0.30mm (Recommendation: using cardboard cutter FD-KL1300A and spine cutter FD-ZX450)
Cardboard cutter
Spine cutter
5. The color of the glued paper is similar to or same to that of the conveyor belt(black), and another color of glued tape should be stuck on the conveyor belt.(Generally, attach the 10mm width tape beneath the sensor, suggest tape color: white)
6. The power supply: 3 phase, 380V/50Hz, sometimes, it can be 220V/50Hz 415V/Hz according to the actual conditions in different countries.
7.The air supply: 5-8 atmospheres (atmosphere pressure), 10L/min. The poor quality of air will mainly resulted in troubles for the machines. It will seriously reduce the reliability and life of the pneumatic system, which will result in lager loss or damage that may terribly exceed the costs and maintenance of such system. Therefore it must be technically allocated with a good quality air supply system and their elements. The followings are the air purifying methods only for reference:
| 1 | Air compressor | ||
| 3 | Air tank | 4 | Major pipeline filter |
| 5 | Coolant style drier | 6 | Oil mist separator |
The air compressor is a non-standard component for this machine. This machine is not provided with an air compressor. It is bought by the customers independently (Air compressor power: 11kw, air flow rate: 1.5m3/minute).
The function of the air tank (volume 1m3, pressure: 0.8MPa)：
a. To partly cool the air with higher temperature coming out from the air compressor through the air tank.
b. To stabilize the pressure that the actuator elements in the back uses for the pneumatic elements.
The major pipeline filter is to remove the oil distain, water and dust, etc. in the compressed air in order to improve the work efficiency of the drier in the next process and to prolong the life of the precision filter and drier in the back.
Coolant style drier is to filter and separate the water or moisture in the compressed air processed by the cooler, the oil-water separator, air tank and major pipe filter after the compressed air has been removed.
The oil mist separator is to filter and separate the water or moisture in the compressed air processed by the drier.
8. Persons: for the sake of the safety of the operator and the machine, and fully taking advantage of the performance of the machine and reducing troubles and prolonging its life, 2-3 hard, skillful technicians capable of operating and maintaining machines should be assigned to operate the machine.
9. Auxiliary materials
Glue: animal glue (jelly gel, Shili gel), specification: high speed fast dry style
