FM-E Automatic Vertical Laminating Machine
| Model | FM-E1080 |
| FM-1080-Max. paper size-mm | 1080×1100 |
| FM-1080-Min. paper size-mm | 360×290 |
| Speed-m/min | 10-100 |
| Paper thickness-g/m2 | 80-500 |
| Overlap precision-mm | ≤±2 |
| Film thickness (common micrometer) | 10/12/15 |
| Common glue thickness-g/m2 | 4-10 |
| Pre-gluing film thickness-g/m2 | 1005,1006,1206(1508 and 1208 for deep embossing paper) |
| Non-stop Feeding height-mm | 1150 |
| Collector paper height (incl. pallet)-mm | 1050 |
| Main motor power-kw | 5 |
| Power | 380V-50Hz-3PMachine stand power:65kw Working power:35-45kw Heating power 20kwBreak need:160A |
| 3 phases plus earth and neutral with a circuit | |
| Vacuum pump | 80psiPower: 3kw |
| Roll working pressure-Mpa | 15 |
| Air compressor |
Volume flow:1.0m3/min, Rated pressure:0.8mpa Power:5.5kw Air volume must be constant. Incoming air: 8mm diameter pipe (Suggest matching centralized air source) |
| Cable thickness-mm2 | 25 |
| Weight | 8000kgs |
| Dimension (layout) | 8000*2200*2800mm |
| Loading | One of 40” HQ |
Remark: accept customize large size of the machine depend on customer need. 1050*1250; 1250*1250mm; 1250*1450mm, 1250*1650mm
FM-E fully Automatic Vertical High-precision and multi-duty laminator as a professional equipment used for plastic film laminating on the surface of paper printer matter.
F Water-based gluing (waterborne polyurethane adhesive) dry laminating. (water-based glue, oil-based glue, non-glue film)
F Thermal laminating (Pre-coated /thermal film)
F Film: OPP, PET, PVC, METALIC, etc.
Widely applicable for laminating in packaging, paper box, books, magazines, calendars, carton, handbags, Gift box, Wine packaging paper improving the printing matter grades, and achieve the purpose of dust-proof, water-proof, oil proof. It’s the best choice for printing and laminating enterprises of all scales.
Paper loading size via screen enter write, fully automatic whole machine.
Equipment appearance professional industrial design, spray-paint process, practical and beautiful.
High quality pneumatic conveying paper feeder with 4 suckers for lifting paper and 4 suckers for conveying paper to ensure stable and fast paper feeding. Non stop and with pre-pile unit. overlap is controlled by servo motor, ensure accuracy.
Paper conveying plate with 304 corrugated stainless steel plate.
Vertical dual functions laminator unit, 380mm diameter main steel heating roller is controlled by electromagnetic heating system, high efficiency and energy saving, it will ensure high quality products’ film laminating requirements. 800mm diameter drying heating roller, 380mm diameter rubber pressure roller, Thickened chrome plated top roller, Guide roller and glue platewith Teflon processing glue easy to clean.
Rround knife function suitable for for BOPP and OPP film. Hot knife function suitable for PET and PVC film slitting.
The electrical configuration mainly adopts the Taiwan Delta electrical control system and the French Schneider electric appliance.
Collector unit: Non-stop automatic delivery smoothly.
Auxiliary cart lifting changing roll film, Single person independent operation.
| FEEDER PART | FM-E | |
| 1 | Jet-feeding mode | ★ |
| 2 | High speed Feeder | ★ |
| 3 | Feeder servo driver | opional |
| 5 | BECKER Vacuum pump | ★ |
| 6 | Pre stack device non stop feeding paper | ★ |
| 7 | Overlap servo control | ★ |
| 8 | Side guage | ★ |
| 9 | Laying paper plate with Max & Min limited | ★ |
| 10 | Dust remover unit | ⚪ |
| 11 | Window laminating unit (coating & drying) | ⚪ |
| LAMINATING UNIT | ||
| 1 | Auxiliary heating oven | ★ |
| 2 | Dry roller diameter | 800mm |
| 3 | Dry roller Electromagnetic heating system | ⚪ |
| 4 | Intelligent constant temperature system | ★ |
| 5 | Auxiliary oven pneumatic opening | ⚪ |
| 6 | Heating roll with Chromium treatment | ★ |
| 8 | Electromagnetic heating system | ★ |
| 9 | Rubber pressure roll | ★ |
| 10 | Pressure automatic adjustment | ★ |
| 11 | Driver Chain KMC-Taiwan | ★ |
| 12 | Paper miss detection | ★ |
| 13 | Gluing system Teflon treatment | ★ |
| 14 | Automatic lubrication & cooling | ★ |
| 15 | Removable touch screen control board | ★ |
| 16 | Auxiliary cart lifting | ★ |
| 17 | Multi roll film working-Slip axis | ⚪ |
| 18 | Double hot roller press | ⚪ |
| 19 | Gluing rollers Independent control | ⚪ |
| AUTOMATIC CUTTING UNIT | ||
| 1 | Round knife unit | ★ |
| 2 | Chain knife unit | ⚪ |
| 3 | Hot knife unit | ⚪ |
| 4 | Sand belt break film device | ★ |
| 5 | Bounce roller anti paper curling | ★ |
| 6 | Screw type air compressor | ⚪ |
| COLLECTOR | ||
| 1 | Non stop automatic delivery | ★ |
| 2 | Pneumatic patting and collecting structure | ★ |
| 3 | Sheet counter | ★ |
| 4 | Photoelectric induction paper board fall | ⚪ |
| 5 | Automatic deceleration paper collect | ★ |
| ELECTRONIC PARTS | ||
| 1 | High quality electric components | OMRON/SCHNEIDER |
| 2 | Controller system | Delta-Taiwan |
| 3 | Servo motor | Weikeda-German technology |
| 4 | Main Monitor touch screen-14 inch | Samkoon-Japanese technology |
| 5 | Chain knife & hot knife touch screen-7 inch | Samkoon-Japanese technology |
| 6 | Inverter | Delta-Taiwan |
| 7 | Sensor/Encoder | Omron-Japan |
| 8 | Switch | Schneider-French |
| PNEUMATIC COMPONENTS | ||
| 1 | Parts | Airtac-Taiwan |
| BEARING | ||
| 1 | Main bearing | NSK-Japan |
①High speed non-stop feeder:
4 suckers for lifting paper and 4 suckers for conveying paper to ensure stable and fast paper feeding. Max. feeding speed 12,000 sheets/h.
High speed feeder
Stable paper transport
Automatic Side guide Keep the overlap ≤±2mm
② Laminating unit:
E model with large Dia. 800mm of the dry roller and auxiliary oven for fast dryer.
Electromagnetic heating system (heating roller only)
Advantages: heating fast, long life; safe and reliable; efficient and energy saving; accurate temperature control; good insulation; improve working environment.
Electromagnetic heating controller Laminating unit drive chain adopt from Taiwan.
Auxiliary Drying Oven Glue coating and glue measuring roller with thickness Chromium plating treatment
High precision coating main motor
Extra film cutting and winding device
Paper break sensor, short feeding machine will stop, this function effectively avoid roll dirty by glue.Machine operate through , simple operation by one operator.
Machine operate through , simple operation by one operator.
③ Round knife
Round knife cutting can be applied to more than 100 grams paper, production of 100 grams paper need to appropriate reduce speed. Make sure paper flat after cutting. The fly off knife with 4 blades, bidirectional rotation, speed synchronization with main machine, also can adjust the speed ratio. With the guide wheel structure, solve the problem of film edge.
Paper delivery Pneumatic parts adopt Taiwan Airtac.
Round knife cutting and Bounce roll device.
④ hot knife and round knife
Cutting mechanism 1:Rotary fly-cutter cutting mechanism.
Rotary knife cutting can be applied to more than 100 grams paper, production of 100 grams paper need to appropriate reduce speed. Make sure paper flat after cutting. The fly off knife with 4 blades, bidirectional rotation, speed synchronization with main machine, also can adjust the speed ratio. With the guide wheel structure, solve the problem of film edge.
Cutting mechanism : Chain knife mechanism. （OPTIONAL）
The chain knife and hot knife cutting device specially for cutting thin paper which laminated for PET film, It is suitable for cutting BOPP, OPP film.
PET film with adhesion strength and with higher anti-breaking performance than common film, chain knife easy to cutting the PET film, so favorable for post-processing,greatly reduces labor, time and abnormal waste, therefore reduces cost, it is a good helper for the paper cutter. The chain device controlled by servo motor independently, it is simple operation and maintenance.
Cutting mechanism : hot knife mechanism. （OPTIONAL）
Rotation knife holder.
Heating knife edge directly, working with safe low voltage 24v, Rapid heating and cooling.
Sensor, sensitive detection of paper thickness changes, accurate determine the position of paper cutting.
Display.Hot knife automatically generate different temperature, according to different paper sizes and dimensions, in order to ensure smooth cutting.
Encoder Hot knife position sensor (monitor the paper thickness: Also suitable for gold and silver cardboard.)
⑤ Non-stop collector unit
The non-stop automatic paper collecting machine of the laminating machine has the function of collecting paper without shutdown; the collecting size is matched with the paper feeder.
Film lifter
Spare parts
| No. | Name | Brand | Origin |
| 1 | Main motor | Bolilai | Zhejiang |
| 2 | Feeder | Runze | Zhuji |
| 3 | Vacuum pump | Tongyou | Jiangsu |
| 4 | Bearing | NSK | Japan |
| 5 | Frequency converter | Delta | Taiwan |
| 6 | Green flat button | Schneider | France |
| 7 | Red flat button | Schneider | France |
| 8 | Scram button | Schneider | France |
| 9 | Rotary knob | Schneider | France |
| 10 | AC contactor | Schneider | France |
| 11 | Servo motor | Weikeda | Shenzhen |
| 12 | Servo driver | Weikeda | Shenzhen |
| 13 | Servo reduction gear | Taiyi | Shanghai |
| 14 | Switch power | Delta | Taiwan |
| 15 | Temperature module | Delta | Taiwan |
| 16 | Programmable logic controller | Delta | Taiwan |
| 17 | Brake resistance | Delta | Taiwan |
| 18 | Cylinder | AIRTAC | Shanghai |
| 19 | Electromagnetic valve | AIRTAC | Shanghai |
| 20 | Touch screen | Xiankong | Shenzhen |
| 21 | Breaker | CHNT | Wenzhou |
| 22 | Hydraulic pump | Tiandi Hydraulic | Ningbo |
| 23 | Chain | KMC | Hangzhou |
| 24 | Conveyor belt | Hulong | Wenzhou |
| 25 | One-way pneumatic diaphragm pump | FAZER | Wenzhou |
| 26 | Draught fan | Yinniu | Taizhou |
| 27 | Encoder | Omron | Japan |
| 28 | Rolling motor | Shanghe | Shanghai |
| 29 | Chain knife Sensor | microsonic | Germany |
| 30 | Chain knife servo-Option | Weikeda | Shenzhen |
| 31 | Chain knife touch screen-Option | Weinview | Taiwan |
| 32 | Hot knife servo-option | Keyence | Japan |
| 33 | Hot knife servo-option | Weikeda | Shenzhen |
| 34 | Hot knife touch screen -option | Weinview | Taiwan |
Note: pictures and data for reference only, change without notice.
Single shift output:
BOPP film with ordinary white paper 9500 sheets/h (according to quarto paper).
Number of operators:
One main operator and one auxiliary operator.
If the user must start two shift per day, each position increase one operator.
Glue and film:
Usually kept for water based glue or film no more than 6 months; Glue dry good after laminating process, it will make sure the laminating quality stable.
Water based glue, according to the content of solid distinguish price, solid content is high, the price more expensive.
Gloss and mat film, according to product requirements, usually use 10, 12 and 15 micrometer, films thicker the higher the cost; Thermal (Pre-coated) film, according to the film thickness and EVA coating division, commonly used 1206, the film thickness 12 micrometer, EVA coating 6 micrometer, can be used for most laminating, if special requirements needed for deep embossed product, suggest to use other types of pre-coat film, such as 1208, 1508 etc., and a corresponding increase in cost.
Marketing & Technical Service Center Technical Training Professional operating engineers sent by GREAT is responsible for equipment installation and commissioning work at the same time, training for user operators.
The customer need to bear his Visa, round-trip ticket, whole trip room and board and afford 100.00 USD per day wage.
Training Content:
All machines have been finished all adjustment and test in GREAT workshop before delivery, the mechanical structure, components adjustment, electrical operation of the switch, and the matters needing attention, day-to-day maintenance of equipment, etc., In order to ensure the normal operation of equipment, later.
Warranty:
13 months for electric parts, the service is for whole life, once you asked the spare parts, we can send immediately, customer afford the courier fee. (Since the date of purchase from delivery and on the board, within 13 months)
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