ZGFM Automatic high speed flute laminating machine

Short Description:

Top sheet: 120 -800g/m thin paper, cardboard

 Bottom sheet:  ≤10mm ABCDEF flute, ≥300gsm cardboard

Servo positioning

Max.Speed : 150m/min

Accuracy: ±1.5mm


Product Detail

Other product information

Video

Sizes Available

ZGFM series flute laminator come in three sheet sizes.

1450*1450MM

1650*1650MM

1900*1900MM

Product description

1.1 Function:

The paper can be laminated with paperboard to increase the strength and thickness of the material or special effects. After the die-cutting, it can be used for packaging boxes, billboards and other purposes.

1.2 Structure:

A. Top sheet Feeder: It can send stacks of 120-800gsm paper from above.

B. Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard from below.

C. Gluing mechanism: The glued water can be applied to the fed paper. Glue roller is stainless steel.

D. Calibration structure-Fits the two papers according to the set tolerances.

E. Pressurizing Conveyor: Presses the attached paper and conveys it to the delivery section.

The frames of this series of products are all processed at one time by a large-scale machining center, which ensures the accuracy of each station and ensures more stable operation of the equipment

1.3 Principles:

The top sheet is sent out by the upper feeder and sent to the start detector of the positioning device. Then the bottom sheet is sent out; after the bottom paper is coated with glue, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the top and bottom sheet, servo compensation device on both sides of the paper adjusts the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.

1.4 applicable materials for laminating:

Paste paper --- 120 ~ 800g/m thin paper, cardboard.

Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.

Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.

Structural features:

Adopting the world's leading transmission control system, input paper size and system will auto-tuning

Computerized high-speed laminating, up to 12,000 pieces per hour.

Stream-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.

Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker

Use multiple sets of electric eyes to detect the advance position of the bottom line, and make the servo motor on both sides of the face paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.

Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.

Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling.

ZGFM high speed laminating machine can be connected with automatic flip flop stacker to save labor.

Parameters

Model ZGFM1450 ZGFM1650 ZGFM1900
Max size 1450*1450mm 1650*1650mm 1900*1900mm
Min size 380*400mm 400*450mm 450*450mm
Paper 120-800g 120-800g 120-800g
Bottom paper ≤10mm ABCDEF corrugated board ≥300gsm cardboard ≤10mm ABCDEF corrugated board ≥300gsm cardboard ≤10mm ABCDEFcorrugated board  ≥300gsm cardboard
Max laminating speed 150m/min 150m/min 150m/min
Power 25kw 27kw 30KW
Stick accuracy ±1.5mm ±1.5mm ±1.5mm

FEATURES

fsdg01

1. BOTTOM SHEET FEEDING

Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller; Patented technology to ensure corrugate and cardboard goes out smoothly and simple operation.

2. TOP SHEET FEEDING MECHANISM 

High speed auto dedicated feeder, both paper lifting and feeding nozzle can freely adjust angle to the paper, thick or thin paper can be delivered rapidly and smoothly.

fsdg02
fsdg03

3. ELECTRICAL SYSTEM 

Designed in the accordance with European CE requirement, ensure machine stability, high efficiency and low failure. Using human-machine interface and PLC combination, display all the information, such as warning, error detect, failures, and operating speed, etc on the screen at a glance.

4. PRE-STACK PART
 
Pre-stack pile of paper under the condition of non-stop, improve efficiency.
The special design of the pre stack paper frame, save time and effort.

fsdg04
fsdg05

5. TRANSMISSION

With imported double teeth belt drive and Switzerland ROSTA tension device ensure the drive accurate, stable and low noisy.

6. POSITIONING SYSTEM & GLUE ROLLER 
The use of multiple sets of photoelectric sensor at bottom sheets relative position, control top sheets on both sides of the servo motor to do independent compensation action, so that accurate positioning of top paper and the bottom paper.
Stainless steel roller, never rust, after narrowly grinding, guaranteed the minimum amount glue coated evenly.
Down roller be cleaned by water roller.

fsdg06
fsdg07

7. TOUCH SCREEN OPERATION SYSTEM
It adopts the centralized control of the touch screen, realizes the man-machine dialogue with the high-resolution man-machine interface, and realizes the real-time dynamic monitoring of operation and fault, making it more convenient to adjust and troubleshoot

OPTIONS

fsdg08

1.LEADING EDGE FEEDING SYSTEM*OPTION

This system is suitable for large size and thick bottom sheets.

fsdg09

2. SHAFTLESS SERVO FEEDER*OPTION

This system is for option, more suitable for long size top sheets.

fsdg10

3. TOP PAPER CORRECTION*OPTION

This system is for option, Fitting more accurately.

fsdg11

4. AUTOMATIC LUBRICATION SYSTEM*OPTION

OUTSOURCE LIST

Serial

Part

Country

Brand

1

main motor

Germany

Siemens

2

touch screen

Taiwan

WEINVIEW

3

servo motor

Japan

Yaskawa

4

Linear guide slide and guide rail

Taiwan

HIWIN

5

Paper speed reducer

Germany

Siemens

6

Solenoid reversing

Japan

SMC

7

Press front and rear motor

Taiwan

Shanteng

8

Press motor

Germany

Siemens

9

Main engine width modulation motor

Taiwan

CPG

10

Feeding width motor

Taiwan

CPG

11

Feeding motor

Taiwan

Lide

12

Vacuum pressure pump

Germany

Becker

13

 Chain

Japan

TSUBAKI

14

Relay

Japan

Omron

15

optoelectronic switch

Taiwan

FOTEK

16

solid-state relay

Taiwan

FOTEK

17

 promixity switches

Japan

Omron

18

water level relay

Taiwan

FOTEK

19

Contactor

France

Schneider

20

PLC

Germany

 Siemens

21

Servo drivers

Japan

 Yaskawa

22

 Frequency converter

Japan

Yaskawa

23

Potentiometer

Japan

TOCOS

24

Encoder

Japan

Omron

25

Button

France

Schneider

26

Brake resistor

Taiwan

TAYEE

27

Motion controller

America

Parker

28

Solid-state relay

Taiwan

FOTEK

29

Air switch

France

Schneider

30

Thermorelay

France

Schneider

31

DC power system

Taiwan

Mingwei

CE CERTIFICATE

dsgdf

  • Previous:
  • Next:

  • Write your message here and send it to us