RB185A AUTOMATIC SERVO CONTROLLED RIGID BOX MAKER WITH ROBOT ARM
● System: Japanese YASKAWA High speed motion controller
● Transmission System: Taiwan Yintai
● Electric Components: French SCHNEIDER
● Pneumatic Components: Japanese SMC,
● Photoelectric Components: Japanese OMRON
● Converter: Japanese YASKAWA
● Servo motor: Japanese YASKAWA
● Touch screen: Japanese PRO-FACE
● Main Motor: Taiwan FUKUTA
● Bearing: Japanese NSK
● Vacuum pump: Germany BECKER
(1) Automatic servo controlled paper feeder.
(2) Automatic circulation, mixing and gluing system of hot-melting glue and cold glue.
(3) Hot-melting paper tape is automatic conveying, cutting, and pasting the cardboard box corners in one process.
(4) The vacuum suction fan under the conveyer belt can keep the glued paper from deviating.
(5) The glued paper and cardboard inner box employ Yamaha robot and camera positioning system to spot correctly. The spotting error is ±0. 1mm.
(6) The box gripper can automatically collect and deliver the box to the wrapper.
(7) The wrapper can continually delivery boxes, wrap, fold ears and paper sides and form the box in one process.
(8) The whole machine employs High speed motion controller, Yamaha robot and camera positioning system and touch screen HMI to automatically form boxes in one process.
(9) It can automatically diagnose the troubles and alarm accordingly.
| RB185A Automatic rigid box maker | |||
| 1 | Paper size(A×B) | Amin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Paper thickness | 100-200g/m2 | |
| 3 | Cardboard thickness(T) | 0.8~3mm | |
| 4 | Finished product(box) size(W×L×H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Folded paper size (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Precision | ±0.10mm | |
| 7 | Production speed | ≤30sheets/min | |
| 8 | Motor power | 17.29kw/380v 3phase | |
| 9 | Heater power | 6kw | |
| 10 | Air supply | 50L/min 0.6Mpa | |
| 11 | Machine weight | 6800kg | |
| 12 | Machine dimension | L7000×W4100×H3600mm | |
● The box Max.&Min. sizes are subjected to paper size and quality.
● The speed of the machine depends on the sizes of the boxes
● Paper stacking height: 300mm (Max)
● Glue tank volume: 60L
● Work shift time for a skillful operator from one product to another: 45min
● Paper type：1, 2, 3
The automatic rigid box maker is composed of Gluer (the paper feeding & gluing unit), Former (four-corner pasting unit), Spotter (the positioning unit) and Wrapper (the box wrapping unit), which are controlled through a PLC in a linkage mode.
(1) Gluer (the paper feeding & gluing unit)
● New designed servo controlled paper feeder adopts post-sucking pre-pushing type to convey paper which efficiently avoids two pieces of papers entering into the machine.
● The concentrated oil system fully ensures each parts lubricating and the steady running.
● The glue tank is of consistent temperature, automatically mixing, filtering and gluing in a circulation. It has fast shift valves which can help user to clean the gluing rollers quickly in 3-5 minutes.
● The pneumatic type diaphragm pump can use for both white glue and hot melt glue.
● Optional device: glue viscosity meter, timely control the glue viscosity.
● Chromed glue rollers are applicable to different glues, featuring in durability.
● The copper scraper line-touched to the glue roller, durable.
● Micro adjustment hand wheel efficiently controls the thickness of glue.
(2) Former (the four-corner pasting unit)
● The cardboard fast stacker and shifter, (Max. Height 1000mm.) Automatically feeding the cardboards without stop
● The hot-melting paper tape is automatically conveying, cutting and pasting four-corner.
● The auto alarm for hot-melting paper tape running out
● Auto conveyer belt is connected to the Former and Spotter.
● The cardboard feeder can automatically monitor the running according to the machines in linking mode.
(3) Spotter (the positioning unit)
● The black&white color belt with vacuum suction fan keeps the glued paper without deviating
● The cardboard boxes are continuously conveyed to positioning station.
● YAMAHA 500 Mechanical arm(robot) with 3 HD cameras positioning system, precision +/-0.1mm.
● Two cameras on the top of belt to catch the position of paper, one camera on the bottom of belt to catch the positioning of cardboard box.
● All icons control panel is easy to understand and operate.
● Box pre-press device, fix the paper and box tightly and remove the bubble
(4) Wrapper (the wrapping unit)
● The gripper device can lift the box by the air cylinder which is efficiently avoiding the scratches of the paper.
● Adopt YASKAWA servo system and pneumatic control structure to wrap the box, fast digital adjustment of sizes.
● Adopt air cylinders to folding paper ears, which can finish different box request.
● It can finish the box of single fold-in and multi-fold-in processes.(Max. 4 times)
● Non mid mold design, efficiently avoid the trouble of mold cleaning, which made the fold-in size deeper(Max. 100mm)
● Safety cover with nice appearance.
● Independent operation interface for wrapping unit make the setting much easier.
● Conveyor belt automatically collects the boxes and move them out from Wrapper.
The corresponding relation between the specifications:
W+2H-4T≤C(Max) L+2H-4T≤D(Max)
A(Min)≤W+2H+2T+2R≤A(Max) B(Min)≤L+2H+2T+2R≤B(Max)
Product Flow:
1. Requirements for Ground
The machine should be mounted on the flat and firm ground which can ensure it has enough capacity of load (about 500kg/m2). Around the machine should keep enough space for operation and maintenance.
2.Size
-3 Workers: 1 main operator, 1(0) loads the material, 1 collects the box
Note: The machine has two directions. Customers could choose the direction and install the machine with best convenient place. Here with two layouts for your reference.
A.
B
3. Ambient Conditions
● Temperature: the ambient temperature should be kept around 18-24°C(The air-conditioner should be equipped in summer.)
● Humidity: The humidity should be controlled around 50%-60%.
● Lighting: above 300LUX that can ensure the photoelectric components can work regularly.
● To be away from oil gas, chemicals, acidic, alkali, explosive and inflammable substances.
● To keep the machine from vibrating and shaking and being next to the electric apparatus with high-frequency electromagnetic field.
● To keep it from being directly exposed to the sun.
● To keep it from being blown directly by the fan.
4. Requirements for Materials
● Paper and cardboards should be kept flat all the time. The humidity of cardboards should be kept around 9%-13%
● The laminated paper should be electro-statically processed in double-side.
5. The color of the glued paper is similar to or same to that of the conveyor belt (black), and another color of glued tape should be stuck on the conveyer belt.
6. The power supply: 380V/50Hz 3phase (sometimes, it can be 220V/50Hz、415V/Hz according to the actual conditions in different countries).
7. The air supply: 6 atmospheres (atmosphere pressure), 50L/min. The poor quality of air will mainly resulted in troubles for the machines. It will seriously reduce the reliability and life of the pneumatic system, which will result in lager loss or damage that may terribly exceed the costs and maintenance of such system. Therefore it must be technically allocated with a good quality air supply system and their elements. The followings are the air purifying methods only for reference:
| 1 | Air compressor | ||
| 3 | Air tank | 4 | Major pipeline filter |
| 5 | Coolant style drier | 6 | Oil mist separator |
● The air compressor is a non-standard component for this machine. This machine is not provided with an air compressor. It is bought by the customers independently.
● The function of the air tank:
a. To partly cool the air with higher temperature coming out from the air compressor through the air tank.
b. To stabilize the pressure that the actuator elements in the back uses for the pneumatic elements.
● The major pipeline filter is to remove the oil distain, water and dust, etc. in the compressed air in order to improve the work efficiency of the drier in the next process and to prolong the life of the precision filter and drier in the back.
● Coolant style drier is to filter and separate the water or moisture in the compressed air processed by the cooler, the oil-water separator, air tank and major pipe filter after the compressed air has been removed.
● The oil mist separator is to filter and separate the water or moisture in the compressed air processed by the drier.
8. Persons: for the sake of the safety of the operator and the machine, and fully taking advantage of the performance of the machine and reducing troubles and prolonging its life, 2-3 persons, skillful technicians capable of operating and maintaining machines should be assigned to operate the machine.
9. Auxiliary materials
● The hot melting glue tape specification: Melting point: 150-180°C
| Width | 22mm |
| Outside diameter | 215mm |
| Length | About 250m |
| Core diameter | 40mm |
| Thickness | 81g |
| Color | White, yellow, transparent(plastic) |
| Packaging | 20rolls per carton |
| Picture |   |
● Glue: animal glue(jelly gel, Shili gel), specification: high speed fast dry style
| APPEARANCE | Jelly blocks in translucent light amber or light yellow color |
| VISCOSITY | 1400±100CPS@60℃ prior to dilution (Based on BROOKFIELD MODEL RVF) |
| TEMPERATURE | 60℃ - 65℃ |
| SPEED | 20 – 30 pieces per minute |
| DILUTION | Dilution with water by up to 5% - 10% of weight of adhesive |
| SOLID CONTENT | 60.0±1.0% |
| PICTURE |  |
● The model could be wooden, plastic, aluminum (according to the production output).
| Wooden
Small quantity Low cost. |
 |
| Plastic
Quantity≥ 50,000.00 Durable. |
 |
| Aluminum
Quantity≥100,000.00 Durable&high accuracy. |
 |
Accessory：
FD-KL1300A Cardboard cutter
(Auxiliary Equipment)
It is mainly used for cutting material like hardboard, industrial cardboard, grey cardboard, etc.
It is necessary for hardcover books, boxes, etc.
1. Feeding large size cardboard by hand and small size cardboard automatically. Servo controlled and setup via touch screen.
2. Pneumatic cylinders control the pressure, easy adjustment of cardboard thickness.
3. The safety cover is designed according to European CE standard.
4. Adopt the concentrated lubrication system, easy to maintain.
5. Main structure is made of casting iron, stable without bending.
6. The crusher cuts the waste into small pieces and discharges them with conveyor belt.
7. Finished production output: with a 2 meter conveyor belt for collecting.
Production Flow:
Main technical parameter:
| Model | FD-KL1300A |
| Cardboard width | W≤1300mm, L≤1300mm
W1=100-800mm, W2≥55mm |
| Cardboard thickness | 1-3mm |
| Production speed | ≤60m/min |
| Precision | +-0.1mm |
| Motor power | 4kw/380v 3phase |
| Air supply | 0.1L/min 0.6Mpa |
| Machine weight | 1300kg |
| Machine dimension | L3260×W1815×H1225mm |
Remark: We don’t provide air compressor.
Auto feeder
It adopts bottom-drawn feeder which feeding the material without stopping. It’s available to feed small size of board automatically.
Servo and Ball Screw
The feeders are controlled by the ball screw, driven by the servo motor which efficiently improves the precision and makes adjustment easy.
8 sets of High Quality knives
Adopt alloy round knives which reduce the abrasion and improve the cutting efficiency. Durable.
Auto knife distance setting
The distance of cut lines can be set by touch screen. According to the setting, the guide will automatically move to the position. No measurement required.
CE standard safety cover
The safety cover is designed according to the CE standard which efficiently prevents the disoperation and ensures the personal safety.
Waste crusher
The waste will be automatically crushed and collected when cutting the large sheet of cardboard.
Pneumatic pressure control device
Adopt air cylinders for the pressure control which reduce the operational requirement for workers.
Touch screen
Friendly HMI helps the adjustment easy and fast. With Auto counter, alarm and knife distance setting, language switch.
