STC-1080G Automatic High Speed Window Patching Machine

Short Description:

Flat window patching

Double lanes Double speed*

Max. speed 30000 Sheets/H*

Max. paper size 500mm*520mm*

Max window size 320mm*320mm*

Note: * represent double lanes double speed model for STC-1080G


Product Detail

Other product information

Technical Parameter

STC-1080G Single Lane (Single Speed) Single Lane
(Double Speed)
Double Lanes
(Single Speed)
Double Lanes
(Double Speed)
Max paper size(mm) 1080×1100 1080×520 500×1100 500×520
Min paper size(mm) 100×100 100×100 100×100 100×100
Max window size(mm) 780×700 780×320 350×700 350×320
Min window size(mm) 40×40 40×40 40×40 40×40
Cardboard (g/㎡) 200-1000 200-1000 200-1000 200-1000
Corrugated paper(mm) ≤5.0 ≤5.0 ≤5.0 ≤5.0
Film thickness 0.05-0.25mm 0.05-0.25mm 0.05-0.25mm 0.05-0.25mm
Max working speed(s/h) 10000 16000 16000 30000
Total power (kw) 10 10 10 10
Total weight (T) 3.5 3.5 3.5 3.5
Dimension(mm) 5800×1960×1600 5800×1960×1600 5800×1960×1600 5800×1960×1600

Types Of Window

STC1

Part Introduction

STC2

1. Feeder:

The unique supporting plate and wheel feeding type replaces the servo intermittent feeding type.

Ensure that the paper is smooth

Deliver the paper with high speed, stable and reliable.

Our company has won the national patent for this part.

STC3

2. Rotation rubber roller (can pull-out):

Single rubber roller cooperate with baffle to gluing.

Avoid the waste of glue, reduce the volatilization.

When the machine stopped, the rubber roller can rotation driving by the motor. Avoid the glue solidify on the face of rubber roller.

When cleaning the rubber roller, this part can pull-out entirely, reduce cleaning time.

STC4

3. Gluing:

Use automatic gluing instead of hand movement.
This part can adjust the glue roller right or left、up or down.
When the photoelectric sensor reacted the paper. If there are papers pass, the machine will use the air cylinder to control platform to uplift.
If there are no papers pass, the platform will decline.
Avoid the glue smear on the belt.

STC5

4. Suction belt:

The two suction belts are wide and thick,increase service life.

With the device of adjust the wind power.

Can adjust wind power according to the sizes of papers.

Ensure that no position offset.

STC6

5. Film transport:

Film Transport is controlled by the servo motor.

With high precision,make the error of cutting the film is less than 0.5mm.

Adopt the touch screen to adjust the length of the film.

Make the adjustment more convenient and efficient.

STC7

6. Roller knife:

Quality alloy steel was adopted special heat treatment process to ensure long working hours.

Use the touch screen to set the film length so that the machine can runs more accurate, stable and reliable.

STC8

7. Jog film cutting (Special for tissue boxes):

Special design for the middle cutting of the film, such as tissue boxes point cut or long cut.

Incision length is adjustable, ensure accurate and never shifting.

Working Area

STC9

Operating Conditions:

◆  Working temperature is 5ºC to 40ºC.

◆ Transportation and storage temperature is-25ºC to 55ºC.

◆ The relative temperature is not greater than 60% (20%c), and the altitude is not more than 1000 m.

Power supply specification:

◆ Total power: 3 phase 4 wire,380V 50HZ

◆ Control power: single phase,220V   AC   24V   DC

◆ Deviation: ±10%V  ±1HZ

◆ Total power:10KW

NoteDue to the diversity of products, the applicability of the machine will be affected. So the above data is not applicable to every product.

Electric Specification

1. Low voltage apparatus:

NO.

NAME

MODEL

QTY

NOTE

1

Breaker

DZ108-20  0.6-1A

1

TANGANT

2

Breaker

DZ108-20  4-6.3A

1

TANGANT

3

Breaker

DZ108-20  5-8A

3

TANGANT

4

Breaker

DZ47-63-1PD 6A

2

TANGANT

5

AC Contactor

LC1-D901

4

SCHNEIDER

6

Button

ZB2BA2+ZB101C

14

SCHNEIDER

7

Emergency Stop Switch

ZB2BS54+BZ102C

2

SCHNEIDER

8

Switching Power

ABL2REM24045H

1

SCHNEIDER

9

Cooling fan

TA12025SL-2 AC220

2

 

10

Buzzer

TBNAC220V-240VJBK5-400VA PUT IN

1

TEND

11

Speed Control  Knob

4.7KΩ

1

 

12

Change-over Switch

GLD11-63/04

1

TEND

13

Photoelectric Switch

E3ZD61

2

OMRON

14

Encoder

MT3806-2000B2-24T

1

MT

2.Frequency converter, PLC, Servo control:

NO.

NAME

MODEL

QTY

NOTE

1

Frequency Converter

VFDO 3.7EL43A

1

DELTA

2

Programmable Controller

VS1-32MT

1

VIGOR

3

Servo Motor

0.75KW

1

WEIKEDA

4

Servo Driver

VEC-VC-R75H23B-M-C

1

WEIKEDA

5

Human Machine Interface

MT4434T

1

KINCO

 3.Motor configuration:

NO.

NAME

MODEL

QTY

NOTE

1

Main motor

VABPI00L-4 3.0KW

1

DEDONG

2

Vortex pump

2LG5107AH362LG4107AH36

1

MEILAILE

3

Pump

ZFB80A

1

TONGNENG

4

Rubber roller motor

90YS90GY38X 100GF6H

1

JINGYAN

4.Pneumatic component:

NO.

NAME

MODEL

QTY

NOTE

1

Cylinder For Support Paper

CQ2A32-10DM

1

SMC

2

Cylinder For Suction Plate.

SDA25*10

2

SNS

3

Rubber Roller Cylinder

SDAJ25*15-15-B

2

SNS

4

Vibrating Motor

GT-08

1

SNS

5

Five-way Valve

SY7120-5GD-02

1

SMC

Samples

STC10
STC11

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