Cambridge-12000 High-Speed Binding System (Full Line)

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Product Detail

Product Introduction

Cambridge12000 Binding System is JMD’s latest innovation of world leading perfect binding solution for 

high production volume. This high performance perfect binding line features on outstanding binding 

quality, faster speed and higher degree of automation, which makes it an ideal choice for large printing houses to improve production efficiency and to lower production cost.

♦High Productivity: Book production speed up to 10,000 books/hour can be achieved, which increases greatly the net output and cost-effectiveness. 

♦Strong Stability: The whole system is designed with European top quality standards, and use high quality materials and components, which ensures a strong stability even at very fast running speed. 

♦Outstanding Binding Quality: JMD’s core binding technologies integrated with advanced automatic control system creates a strong and accurate perfect binding effect. 

♦High Degree of Automation: By employing servo-motor control system in the critical parts, the make-ready time is greatly shortened for different binding formats.

♦Optional PUR Binding Function: Changeover between EVA and PUR gluing application systems can be easily finished in just a few minutes.

Configuration 1: G-120/24Stations Gatherer  

G-120 High-Speed Gathering Machine is to gather the folded signatures, and then feed the well-gathered book block into the perfect binder. G-120 gathering machine consists of gathering station, rejection gate, hand feeding station and other units.

Cambridge-12000 high-speed binding system(full line) 2

Outstanding Features

Horizontal gathering design allows fast and steady feeding of signatures.

Comprehensive detection systems can detect the miss-feed, double-feed, jam and overload.

1:1 and 1:2 speed change mechanism brings high efficiency.

Hand feeding station provides convenient feeding of additional signatures.

Gathering machine and binding machine can work standalone.

Configuration 2: Cambridge-12000 High-Speed Binder 

The 28-clamp perfect binder offers simple operation and superior binding quality. Double spine gluing and double nipping process creates durable, strong binding quality with sharp spine corners.  

High-speed and high productivity up to 10,000 cycles per hour

28 Siemens servo motor controlled book clamps

Siemens touch screen control system for easy operation

Dual spine gluing stations for superior binding quality

Easy changeover between EVA and PUR gluing application systems

In-lined with G460B gatherer and T-120 three knife trimmer

 trimmer1 28 sets of servo motor controlled book clampsDurable: The 28 book clamps employ aluminum die casting alloy plates and German imported springs, which can provide stable and reliable clamping force to ensure high accuracy of each production step. Automatic: Book clamps are driven and controlled by servo-motor, which enables automatic adjustment of the opening width of clamps.
 trimmer2 Spine preparation stationsThree spine preparation stations provide for spine roughening, milling, notching and brushing. The height of the roughening, milling and notching stations are automatically controlled by servo motors. The accuracy of milling can be controlled within 0.1mm. Binding with milling can be easily changed to binding without milling for sewn book blocks. 
 trimmer3 Gluing application system Two spine gluing stations, one side gluing station, as well as the glue cut-off system ensure accurate and even  gluing under high-speed production. For both spine gluing stations and side gluing station, the glue in the pre-melting tank and the gluing tank is automatically cycled, which keeps the height of glue in the gluing tank very stable. Furthermore, the glue temp is automatically monitored by the electrical monitoring system to ensure reliable binding quality.  Movable gluing unit allows easy changeover between PUR and EVA gluing application.
 trimmer4 Cover feeding stationThe flat in-feed design of cover feeder together with Becker pump allows a large quantity of covers to be loaded and fed stably. Five indepedent adjustable suckers can feed different kinds of cover reliably. Precise cover positioning device, together with the adjustable screws on the book clamp, ensure that the cover is accurately matched with the book block.  
 trimmer5 Cover scoring unitThe specially designed dual-axis scoring rollers of large diameter enable straight and nice-looking scoring lines. Books of only 2mm thickness can also be scored perfectly.     
 trimmer6 Two nipping stationsTwo superior nipping stations exert powerful nipping pressure to create strong, durable binds with sharp spine corners. 

Configuration 3: T-120 Three-Knife Trimmer

Cambridge-12000 high-speed binding system(full line)2 

T-120 Three-Knife Trimmer is specially designed and firmly built with European high quality standards. It can automatical finish all the processes from untrimmed books stacking, feeding, positioning, pressing, and trimming to trimmed books delivery, with max. mechanical speed of 4000 c/h.

Automatic adjustment system of T-120 Three-Knife Trimmer enables short make-ready and quick changeover. The intelligent diagnose system will provide the fault-indication, and alarm when the papameter set-up is wrong, which can maximally reduce the machine damage caused by human factor.

It can be used either as a stand-alone machine or connect in-line with Cambridge-12000 Perfect Binder.

Outstanding Features

High production efficiency up to 4000 c/h with excellet trimming quality.

High automation and short make-ready: the side gauge, front stop gauge, distance between two side knives, height of output conveyor, height of pressing station are automatically adjusted by servo motors.

Books of a wide range sizes can be trimmed to meet different requirements.

High safety operation can be guaranteed by torque limiter at book stacking unit, which can proetct the machine from accidentally overload. 

Technical Data

4) Technical Data            

Machine Model

G-120

 

 trimmer7

 

No. of Stations

24

Sheet Size (a)

140-450mm

Sheet Size  (b)

120-320mm

In-line Max. Speed

10000 cycles/h

Power Required

15kw

Machine Weight

9545kg

Length of Machine

21617mm

 

Machine Model

Cambridge-12000 

 trimmer8

No. of Clamps

28 

Max. Mechanical Speed

10000cycles/h

Book Block Length (a)

140-510mm

Book Block Width (b)

120-305mm

Book Block Thickness (c)

3-60mm

Cover Length (d)

140-510mm

Cover Width (e)

250-642mm

Power Required

78.2kw

Machine Model

11427kg

 

Machine Dimensions (L*W*H) 

14225*2166*1550mm

 

 

  Machine Model

T-120

trimmer9 

  Untrimmed Book Size (a*b)

Max. 445*320mm

   

Min. 140*73mm

  Trimmed Book Size (a*b)

Max. 425*300mm

   

Min. 105*70mm

  Trim Thickness

Max. 60 mm

   

Min. 3 mm

  Mechanical Speed 1200-4000cycles/h
  Power Required 26kw
  Machine Weight 4,000 kgs
  Machine Dimensions (L*W*H) 1718*4941*2194mm  

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