ZJR-450G LABEL FLEXO PRINTING MACHINE

Short Description:

7 colors flexo printing machine for label.

There are 17 servo motors in total for 7 colors machine which ensure the accurate registration running at high speed.

Paper and adhesive paper: 20 to 500 Grams

Bopp , Opp , PET ,PP, Shink Sleeve, IML , Etc, Most Plastic film. (12 micron -500micron )


Product Detail

CHARACTERISTIC

1. The whole machine adopts the latest servo control system Siemens from Germany and each printing  

  Unit is driven by independent servo motor. There are 17 servo motors in total for 7 colors machine which ensure the accurate registration running at high speed.

2. The printing roller adopts sleeve system which is light, easy, convenient and fast to change. This design largely improves the printing quality and reduces the maintenance.

3. Fast and easy pressure adjustment of printing or ink transferring: printing roller run by bearer. It is not

  necessary to adjust the pressure when change the roller, or at most fine adjust for special job.

4. Anvil roller equips with water chiller, it’s good for film material as well 

MATERIAL SUBSTRATE

Paper and adhesive paper: 20 to 500 Grams

Bopp , Opp , PET ,PP, Shink Sleeve, IML , Etc, Most Plastic film. (12 micron -500micron )

MAIN TECHNICAL SPECIFICATION

Model

ZJR-450G model

Max Printing Speed 180m/min
Printing Color 7 colors
Max. Width of Paper 470mm
Max .Printing Width 450mm
Max. Unwinding Diameter 900mm
Max. Rewinding Diameter 900mm
Printing Length Z76-Z192(241.3mm-609.6mm)
Dimensions(8Colors+3Die Cutting) 10.83m x 1.68m x 1.52m ( L x W x H )

MACHINE PICTURES:

1) Printing roller adopts sleeve system which is easy and convenient to change. 

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2) Anvil roller equips with big water chiller, it is good for film material 

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3)Movable Turn Bar

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4) Movable Touch Screen

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5) Matrix Unit (with die cutting unit) + Magnetic Roller Lifter

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Machine Configuration :

Auto Control System

-The latest Siemens control system

-Operation in both English and Chinese

-Registration senor (P+F)

-Automatic fault detection and alarm system

-BST Video inspecting system (4000type)

-Power Supply: 380V-400V ,3P , 50HZ-60HZ

Material Feeding System

-Unwinder with pneumatic lift ( Max. diameter :900mm)

-Air shaft (3inches)

-Automatic inflated and deflated

-Pneumatic rotaing joint

-Magnetic powder brake

-Automatic tension control

-Automatic stopping system for lacking of material

-RE web guiding system

-Infeed by servo motor (Siemens servo motor )

Printing System

-Super flexo printing unit

-Printing cylinder is controlled by independent direct driven motor (to avoid the gear marking )

-Printing cylinder with sleeve, is light and easy to change .

-Printing plate : plates mounted on the sleeve 

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-Free impression roller and water chiller roller .

 -Water chiller roller driven by independent servo motor and it can print the plastic film well .

 -Automatic cooling circulatory system

 -Free impression roller and water chiller is designed in separated , even ink run in the impression roller,it can be easy to clean because without uv curing .

-Each printing unit have two servo motor control .

The Servo 1 controls the Printing sleeve ,and the Servo 2 control the big chiller drum roller .

-Pre-registeration is controlled by servo motor , and the motor will calculate automatically when you input the printing length in the main touch screen . the printing sleeve will go to the corresponding position base on the zero point on the sleeve.

-Fine registeration should be adjusted on the touch screen

 When you do the correct color register ,then open the register sensor to read the printing mark and the machine can do automatic registeration always .

-Operation panel for fine adjustment with self-locking function

 -Fine pressure adjustment for the bearer

 -The pressure among the anilox roller ,printing plate and material will be fine adjusted by bear which

  Controlled by small motor . it can be operated easily by attached key .

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 -Second Pass by registration sensor (P+F)

 -Easy take off anilox roller

 -Easy tak-off ink tray ,auto up/down

 -Movable touch screen ( easy operation)

 -Guard line for whole machine ( Schneider-France)

UV Dryer (Fan cooler 9KW per unit)

-UV Ray brand from Italy , Stepless electronic UV

-Independent power control for each UV dryer

-Power auto changing according to printing speed

-Auto control with UV exhaust

-Independent UV control panel 

Rewinding System

-Driven by independent servo motor (3 inch air shaft )

-Double rewinder for optional

-Automatic inflated and deflated

-SMC Pneumatic swivel

-RE automatic tension control system

-Rewinder with pneumatic lift ( Max. diameter :900mm)

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Main Configuration

● CONTROL SYSTEM

Description

Note

Quantity

Brand Name

Computer Control System Multi-Axis Control System

1

Siemens(Germany)

PLC  

1

Siemens(Germany)

PLC Extending Module  

1

Siemens(Germany)

Analog Module  

1

Siemens(Germany)

Touch Screen for Main Machine True Color

1

Siemens(Germany)

Remote IO Module  

1

Phoenix (Germany)

Air Switch  

1

Schneider (France)

Switch/ Button  

8

Schneider (France)

Contactor  

5

Schneider (France)

Switching Power Supply  

1

Meanwell (Taiwan)

Aviation Plug & Terminal Block  

6

SIBAS

● EACH PRINTING UNIT

Description

Note

Quantity

Brand Name

Water Chiller Roller Servo Motor  

1

Siemens(Germany)

Water Chiller Roller Servo Motor  

1

Siemens(Germany)

Printing Form Roller Servo Motor  

1

Siemens(Germany)

Printing Form Roller Servo Driven  

1

Siemens(Germany)

Special Decelerator  

1

SH1MPO-ABLE(Japan)
Limit Switch  

8

Schneider (France)

Straight Guiding Track  

4

PMI (Taiwan)

Cylinder  

14

SMC (Japan)

href="#/javascript:;" Solenoid Valve  

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SMC (Japan)

● WEB-PASSING SYSTEM

Description

Note

Quantity

Brand Name

Servo Motor 3KW

2

Siemens(Germany)

Servo Motor Driver  

2

Siemens(Germany)

Special decelerator  

2

SH1MPO-ABLE(Japan)

Photocell for end roll  

1

Schneider (France)

● REWINDER SYSTEM

Description

Note

Quantity

Brand Name

Servo Motor  

1

Siemens(Germany)
Sensor  

1

RE – Italy
Switch  

 Several

Schneider (France)

● UNWINDER SYSTEM

Description

Note

Quantity

Brand Name

Ultrasonic web guider  

1

RE – Italy
Magnetic powder device  

1

RE – Italy
Sensor  

1

RE – Italy
Switch  

 Several

Schneider (France)

● OTHER SYSTEM

Description

Note

Quantity

Brand Name

UV Dryer System

 

1SET

UV Ray-Italy
Video System

 

 

1SET

BST (Germany)

Machine in our workshop:

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Our CNC WORKSHOP

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Some Printing Samples:

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