FS-SHARK-500 Pharmacy Carton Inspection Machine
FEEDING UNIT :
Friction type feeding with Vibratory Motor
Scales on each adjusting nut
The maximum error for the distance between feeding plate to belt less than 0.05mm.
Additional :
The Electrostatic Blower Eliminate Static and remove the dust existing in the surface of presswork.
INSPECTION UNIT:
Assembled the line scan color camera from Chromasens Germany. The highest line rate in the world.
Cameras in multi-station with specific lighting source with own patent.
Vacuum under belt to flatten the cartons.
Assembled with Industrial air condition to guarantee the suitable temperature
CONVEYOR UNIT :
Two belts to clamp the cartonsto make it stable and high-speed.
REJECTION UNIT:
High sensitive compressed air blower to reject the defective cartons.
More stable in high speed.
The rejected cartons will be transported by two belts to the platform besides.
COLLECTING UNIT:
The platform for good one and it is easy to collect
The quantity could be counted automatically.
Batch collection for good cartons.
Separate platform for rejected cartons.
The quantity could be counted automatically.
User friendly interface allows easy configuration of software
Support R,G,B three channel separately checking
Provide different kind products setting templates, include cigarettes, pharmacy, tag and other colour boxes.
System provide group setting, classified and grad default value on basis of different type.
No need frequently setting the parameters.
Have module convert from RGB-LAB support do color difference inspection
Easy model turning during inspection
Different tolerance level can be set in different regions to select critical/non-critical areas
Reject image viewer for defect visualization
Special scratch cluster detection
Archive all defective print images into the database
Powerful software algorithm permit sensitive defect detection while maintaining high yield
Region wise online defect statistical report generation for corrective actions
Create template by layer, can add different layers match the different image processing algorithm.
Complete integration with the mechanicals of the machine (full proof inspection)
Fail proof carton tracking systemso that a reject should never goes to the accepted bin
Automatic alignment of image with respect to key register points to adjust for small tilt
Powerful Industrial computer processor & software with high storage capacity to handle huge volume of images and database, backed by best inindustry after sales support
Troubleshooting by remote access through Team viewer for both machine and software
All cameras images can be viewed simultaneously on the run
Quick job changeover–make ready of master within 15 min
Images and defects can be learned if required on the run.
Special Algorithm allow low contrast detection in large arealess than 20DN.
Detailed Defect report including images.
What does this machine do?
The FS SHARK 500 Inspection Machine will precisely find out the defects of printing on cartons and reject the bad ones from the good ones automatically at high speed.
How does this machine work?
The FS SHARK 500 cameras scan some good cartons as “STANDARD” and then while the rest of the printed jobs are inspected be scanned one by one and compared with the “STANDARD”, any mal-printed or defective ones will be rejected automatically by the system. It detects every type of printing or finishing Defects like Color Mis-registration, Color variations, Hazing, Misprints, Defect in the text, spots, splashes, varnishing missing & Mis-registration, embossing missing & Mis-registration, Laminating problems, Die-cut problems, Barcode problems, Holographic foil, cure& cast and many other printing problems.
Technical parameters
| Item | Parameter |
| Max. Transportation speed | 250m/min |
|
Max. Inspection speed |
About 60000pcs/hour for pharmacy blanks 150mm length |
| About 80000pcs/hour for cigarette blanks 100mm length | |
| Max. Sheet size(W*L) | 480*420mm |
| Min. Sheet size(W*L) | 90*90mm |
| Thickness | 90-400gsm |
| Total dimension(L*W*H) | 6680*2820*1985mm |
| Total weight | 3.5T |
Imaging Precision
| Front Imaging Resolution(Color camera) | 0.1*0.12mm |
| Front Imaging Resolution(Angle camera) | 0.05*0.12mm |
| Front Imaging Resolution(Surface camera) | 0.05*0.12mm |
| Reverse Imaging Resolution(Reverse camera) | 0.11*0.24mm |
Schematic Diagram of Machine Vision System
Samples for inspected cigarette boxes
Samples for inspected pharmacy boxes
Samples for defects
Samples for QR code
