2-Ply Single Facer Corrugated Board Production Line

Short Description:

Machine type: 2-ply corrugated production line incl. single facer making slitting and cutting

Working width: 1400-2200mm Flute type: A,C,B,E

Single facer Facial tissue：100—250g/m² core paper：100–180g/m²

Running power consumption: Approx.30kw

Land occupation: Around 30m×11m×5m

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Product Detail

Product Video

Main features

WJ-120-1400 single corrugated cardboard production line equipment configuration

Model	Equipment	UNIT	Remark
ZJ-V5B	Hydraulic shaftless mill roll stand	2 set	-Shaftφ240mm，hyperbola heavy rocker，toothed chuck，multi-disc ventilated disc brakes, hydraulic drive lift，left and right translation for medium.-Rail length 6000mm，trolley used 10mm plate welding.
	Paper trolley	4 set
SF-290S	Fingerless type single facer	1 set	-Corrugated main roller φ290mm，48CrMo alloy steel, Independent gear box, universal joint drive structure, steam heating, up pre heater diameter is Φ400mm down preheater diameter is Φ600mm. Tungsten carbide corrugated roller
ZDF	Conveyor bridge	1 set	Independent frequency motor drive lifting, transmission。Main beam is connected with the 20th channel, 16-beam, No. 63 angles, columns, etc. Both sides of the security fence, the word pedals, ladders.
DHE-180	Single corrugated slitting and cutting machine（Helical knife cutting，full servo slitting，down stacking ）	1 set	-AC servo control spiral knife structure-Touch screen display. Collect paper machine adopting a classification adjustable count output cardboard，The maximum length of stacked is 1.6 meters. pull paper feed and transverse motor is all frequency speed control, full servo independent motor, change order time 1-3 seconds.
ZJZ	Glue station system	1 set	Customer-owned pipeline. glue device respectively carrier pot、main pot、storage pot、and send glue pump、back glue pump.

※Main technical parameters and requirements in production line

type：WJ-120-1400 single corrugated cardboard production line：

1.MAX. Produce width：1400mm design speed：120m/min Economic speed：90-120m/min

note：Production line speed test paper should meet the following requirements：（Equipment surface temperature not lower than 172 ℃ above）

﹡Paper grade of not less than B grade ﹡Paper moisture content of about：11%±2%

﹡Facial tissue：100—250g/m² ﹡core paper：100--180g/m²

1.Flute-type combination：A 、C、 B、 E（Or a choice by the customer）

2.Steam about500Kg/Hr， Maximum pressure：1.2Mpa，Common pressure：0.8-1.1Mpa

3.Power supply：380V 50Hz 3 phase four-wire system

4.equipment installed total power：about 90KW Actual electric consumption：about30KW

5.Equipment area：about 27m×12m×5m（Specific length of foundation Figure prevail）

6.Equipment out of paper orientation：according to user’s factory to determine drive left or right

7.Equipment applicability，Available in A, B, C class domestic or imported paper.

Customer-owned section

1、 steam heating system：proposal with 1000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。

2、air compressed machine、air pipeline、glue conveying pipe。

3、 power supply、wires connected to the operation panel and line pipe。

4、 water sources、water pipelines、buckets and so on。

5、Water, electricity, gas flush mounting civil foundation。

6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。

7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease。

8、 installation、commissioning of food, accommodation。And provide installers with the installation。

Structure feature

-adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.

-brake adjustable adopts multipoint braking system.

-every stand matched two sets paper car , and they can paper on the both sides at the same time.

Technical parameters

1、the range of clamping paper：MAX1400mm MIN1000mm

2、clamping diameters：MAX￠1500mm MIN￠350mm

3、main shaft diameter of paper holder：￠242mm

4、gas source work pressure（Mpa）：0.4---0.8Mpa

5、equipment size：Lmx4.3*Wmx1.8*Hmx1.6

6、single weight：MAX3000Kg

Hydraulic system parameters

1.Work pressure（Mpa）:16---18Mpa

2、lifting hydraulic cylinder：￠100×440mm

3.Clamping hydraulic cylinder：￠63×1300m

4、hydraulic station motor power：3KW --380V -- 50Hz

5、solenoid valve voltage：380V 50 Hz

Outsource list

Name of main parts	Brands or place of origin	material
Main shaft	Day steel production	diameter242mm
Swing arm	Production by own	Resin sand gray ironHT200
wallboard	Jigang production	Q235AWelding parts
bearing	HRB,ZWZ,LYC
Toothed chuck	3-4inch shared
Main electrical appliance	Siemens
button	Siemens
Air switch	Siemens
Pneumatic components	Taiwan Airtac
Hydraulic station	Shandong zaozhuang
Brake pump	zhejiang

Structural feature

-the whole track buried，The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round，length of track 6000mm。

-each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place。

Mainly purchased parts, raw materials and origin：

Name of main parts	Brands or place of origin	material
track and paper car	Tanggang or jigang	NO14channel steel、Q235A、steel strip
bearing	HRB OR C&U

Structural features

-Suction hood structure, with high pressure fan. air suction hose with silencer device, air source and electrical control are concentrated in the same operating cabinet. The distance from the main machine is not less than 1.5m.

-The operating side is fully closed and covered. Casting iron machine frame, thickness 130mm. Universal joint drive.

-The corrugated roller is made of 48 crmo alloy steel, by tempering, medium frequency quenching, surface polishing process, corrugated roller diameter ¢293 mm, surface hardness above HRC60 (optional, tungsten carbide roll and surface hardness HV1200). High temperature bearing is used at key part of the tile roller.

-The pressure roller ¢320 mm, surface grinding and chrome plated treatment; The cylinder is controlled to move up and down, and the material is medium carbon steel no.45, tempering treatment (with buffer device).

-The pneumatic control to glue return, glue spreader roller with 25 ￠215 mm diameter

-Raw materials of corrugated roller and pressure roller are provided by leading special steel company in China . The corrugated roller has a top middle height of 0.15mm on one side and a middle height of 0.075mm on the other side. Add limit device.

-The upper pre-heater diameter is Φ400mm lower pre-heater diameter is Φ600mm。

General technical parameters

1.Working width:1400mm

2. Operation direction: left or right (according to the customer's workshop)

3, the design speed: 120 m/min, temperature range: 200-260 ℃

5, corrugated (UV or UVV) :

Roller diameter parameters:

1, corrugated roller diameter: 2 ￠293 mm diameter, pressure roller, ￠320 mm

3, glue roller diameter: 4 ￠215 mm, up preheater diameter is Φ400mm down preheater diameter is Φ600mm.

Power motor parameters:

1. Main drive motor: 11KW rated voltage: 380V 50Hz continuous (S1) working system

2, suction motor :11KW rated voltage: 380V 50Hz continuous (S1) working system

Major purchased parts, raw materials and origin:

Main parts	Brand or origin	Material
Wall & Base	Self-made	HT200
Rotary joint or metal soft pipe	Shangdong Tengzhou Luguanqiu
Main drive motor	Hebei Hengshui	11KW
bearings	C&U
bearing with stand	zhejiang wuhuan
high pressure fan	shanghai yingfa
cylinder	zhejiang sanzheng
contactor	Siemens

Structural feature

-This part of the main frame with channel, beam, angle and so connected together.

-other sides are equipped with safety barriers and security herringbone pedal operation face a safety ladder, ensure staff safety and ease of operation.

-independent variable frequency motor lifting mechanism, PVC conveyor belt, a single watt of cardboard into a wavy rule stable.

-All roller surface after grinding hard chrome plated.

-Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing transportation resistance cardboard.

※technical parameters：

1、working width：1400mm Highest height：3000mm Working speed：150m/min

2、Paper roll and tension roller：￠130mm Conveyor roller：￠180mm

3、Single-sided corrugated lift motor：3KW （frequency） 380V 50Hz Continuous（S1）Working standard

※Mainly purchased parts, raw materials and origin：

Name of main parts	Brands or place of origin	material
The bridge main skeleton	Tiangang or tanggang	NO20channel iron、NO18beam、NO12channel iron、NO63angle、60*80squal steel and so on connected。
guardrail	tiangang	￠42mmLow pressure fluid pipe
Paper lifting leather belt	Shanghai	PVC conveyor
Cardboard conveyor	Hebei	Parallel transport rubber band
Seat belt bearing	Zhejiang wuhuan
Paper motor	Hebei hengshui
Conveying rollers and the rollers, the paper roll	Tiangang Seamless steel pipe
contactor	Siemens

Note: All the roller surface after grinding and hard chrome plated

DHE-180 Single corrugated slitting and Cutting machine（Helical knife cutting，full servo slitting，down stacking ）

※Structural features：

1、Store 200 groups of orders, the man-machine interface, the screen displays information can be found at any time, modify, append, cancel.

2、Germany KEB servo motor drive controller, high-performance synchronous servo motor drive.

3、Cutting Machine adopts inlaid front steel blade structure, hardened gear grinding backlash-free transmission, high precision and long life.

4、Host wall of gray cast iron, rigidity, vibration resistance.

5、stacking adopt gantry platform lifting, Reach a certain number of right-angle transverse，Three sections of the paper，Some hair design paper roll straight bend output，Second overlapping fixed-length buffer，three part points Pneumatic separate ，Accelerated export cardboard。Improve working efficiency. The maximum length of stacked is 1.6 meters .This machine is suitable for efficient production color printing business。

6、Full servo motor control, change order fast, for a single time 1-3 seconds.

7、Using thin tungsten alloy steel knife，blade sharp，the using life is more than 8000000 meters.

8、Brothers for computer-controlled, automatic or manual knife sharpener can be divided trimming knife edge, increase productivity.

9、Imported synchronous drive system, precision accurate, long life, low operating noise.

10、From high-quality imported industrial computers and high-performance programmable controller configuration, lower computer control system.

※ technical parameters：

1、The maximum working width：1400mm 2、operation direction：left or right（Determined in accordance with customer plant）

3、The maximum mechanical speed：180m/min 4、Mechanical configuration：Computer spiral knife crosscutting

5、Cutting length：300-1800mm 6、Minimum slitting width：180mm

7、Precision Cutter：±1mm（Uniform） ±1.5mm(Non-uniform) 8、5 groups ￠200blades

※Roller diameter parameters：

1、Cross on the knife shaft diameter：￠200mm Balancing done deal

2、Cross under the knife shaft diameter：￠200mm Balancing done deal

3、Under the pull roller diameter:￠156mm Balancing done deal

Note: After all have been grinding rollers, hard chrome plated at (upper and lower arbor exception) processing.

※Power motors and electrical parameters：

1、Main drive motor power：22KW Full AC synchronous servo motors

2、Pull the paper motor power：3KW（Frequency Control）

3、Feed motor power：1.5KW(Frequency Control)

4、Transverse motor power:0.75KW(Frequency Control)

※Mainly purchased parts, raw materials and origin：

Name of main parts	Brands or place of origin	material
AC servo motor	Shanghai futian	22KW
Feeding frequency synchronous motors	Taiwan CPG
bearing	HRB or C&U
Up sleeve	Xianyang chaoyue
Seat belt bearing	Zhejiang wuhuan
Contacor	Siemens
Proximity switches, photoelectric switch	Japan OMRAN
Flying shear servo control system	American Emerson
Slitting PLC	France Schneider
Rotary encoder	Korea Autonics
Feeding frequency motor	France Schneider
HMI	Germany Kinco
Sun gear	China shenzhen
Pneumatic components	Taiwan Airtac

Structural features

-provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.

-Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large。

-Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment。

-Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate。

-System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc。

-glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.

-Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use。

-Responsible for technical guidance, teaching adhesive dispensing process。

Technical parameters

1、Horizontal body glue mixer： one 2、Carrier glue mixer：one

3、Storage glue mixer： one 4、Plastic buckets on double coater： one

5、Two coating machine back plastic buckets :one 6、Plastic buckets on single machine :two

7、Single machine back plastic buckets： two 8、Lose glue dispensing pumps： four

※glue barrel diameter parameters：

1、Horizontal body glue mixer：1250mm×1000mm×900mm

2、Carrier glue mixer diameter：￠800mm×900mm

3、Diameter plastic bucket on Double Glue：￠800mm×1000mm Plastic buckets on single machine：￠800mm×1000mm

4、Storage tank diameter：￠1200mm×1200mm

※Power motors and electrical parameters：

1、Horizontal body glue mixer： 3KW 380V 50Hz

2、Carrier glue mixer： 2.2KW(Ordinary three-phase) 380V 50Hz

3、output plastic pump motor ： 2.2KW（Ordinary three-phase） 380V 50Hz

4、Storage Tank Motor 1.5KW（Ordinary three-phase） 380V 50Hz

※Mainly purchased parts, raw materials and origin：

Name of main parts	Brands or place of origin	Material and type
motor	Hebei hengshui yongshun
Lose glue dispensing pumps	Hebei botou
Skeleton profiles	tanggang