RB185A SANDUUQ ADAG OO TOOSASHO AH OO SERVO KONTOROOL AH OO LEH GACANTA ROOBITKA
● Nidaamka: Jabbaan YASKAWA xakameeyaha dhaqdhaqaaqa xawaaraha sare leh
● Nidaamka Gudbinta: Taiwan Yintai
● Qaybaha Korontada: SCHNEIDER Faransiis ah
● Qaybaha Sambabka: Jabbaan SMC,
● Qaybaha Korantada Sawirka: OMRON Jabbaan
● Beddelaha: YASKAWA Jabbaan
● Matoorka Servo: YASKAWA ee Jabbaan
● Shaashadda taabashada: JAPAN PRO-FACE
● Matoorka ugu muhiimsan: Taiwan FUKUTA
● Dhalmada: NSK Jabbaan
● Bamka faakuumka: Jarmalka BECKER
(1) Quudin warqad ah oo si otomaatig ah loo xakameeyo oo servo ah.
(2) Nidaamka wareegga tooska ah, isku-darka iyo isku-xidhka ee xabagta dhalaalaysa ee kulul iyo xabagta qabow.
(3) Cajalad warqad ah oo dhalaalaysa oo si toos ah u gudbinaysa, u jari doonta, una dhejinaysa geesaha sanduuqa kartoonka hal hab.
(4) Marawaxadda nuugista faakuumka ee ku hoos jirta suunka gudbiyaha ayaa ka ilaalin karta warqadda dhejiska ah inay leexato.
(5) Sanduuqa gudaha ee warqadda lagu dhejiyay iyo kartoonka ayaa adeegsanaya nidaamka meelaynta robot-ka Yamaha iyo kamaradda si sax ah loo ogaado. Khaladka dhibcaha waa ±0.1mm.
(6) Qabanqaabiyaha sanduuqa ayaa si toos ah u soo qaadi kara oo sanduuqa u geyn kara duubka.
(7) Duubku wuxuu si joogto ah u keeni karaa sanduuqyo, duubi karaa, laabi karaa dhegaha iyo dhinacyada warqadda ah wuxuuna sanduuqa ku samayn karaa hal hab.
(8) Mashiinka oo dhan wuxuu adeegsadaa koontaroolka dhaqdhaqaaqa xawaaraha sare, robot-ka Yamaha iyo nidaamka meelaynta kamarada iyo HMI shaashadda taabashada si ay si toos ah ugu sameeyaan sanduuqyo hal geeddi-socod.
(9) Si toos ah ayay u baari kartaa dhibaatooyinka iyo digniinta si waafaqsan.
| RB185A Sameeyaha sanduuq adag oo otomaatig ah | |||
| 1 | Cabbirka warqadda (A × B) | Amiin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Dhumucda warqadda | 100-200g/m2 | |
| 3 | Dhumucda kartoonka (T) | 0.8 ~ 3mm | |
| 4 | Cabbirka badeecada (sanduuqa) ee la dhammeeyay(W × L × H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Cabbirka warqadda la laabay (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Saxnaanta | ±0.10mm | |
| 7 | Xawaaraha wax soo saarka | ≤30 xaashi/daqiiqad | |
| 8 | Awoodda mootada | 17.29kw/380v 3-waji | |
| 9 | Awoodda kuleyliyaha | 6kw | |
| 10 | Sahayda hawada | 50L/daqiiqo 0.6Mpa | |
| 11 | Miisaanka mashiinka | 6800kg | |
| 12 | Cabbirka mashiinka | L7000 × W4100 × H3600mm | |
● Sanduuqa Cabbirka ugu badan iyo kan ugu yar waxaa lagu saleeyaa cabbirka iyo tayada warqadda.
● Xawaaraha mashiinku wuxuu ku xiran yahay cabbirka sanduuqyada
● Dhererka xaraynta warqadda: 300mm (Ugu badnaan)
● Mugga taangiga xabagta: 60L
● Waqtiga shaqada ee shaqaale xirfad leh laga bilaabo hal badeeco ilaa mid kale: 45 daqiiqo
● Nooca warqadda: 1, 2, 3
Sameeyaha sanduuqa adag ee otomaatiga ah wuxuu ka kooban yahay Gluer (cutubka quudinta iyo dhejiska warqadda), Former (cutubka dhejinta afar gees leh), Spotter (cutubka meelaynta) iyo Wrapper (cutubka duubista sanduuqa), kuwaas oo lagu xakameeyo PLC qaab isku xidh ah.
(1)Gluer (cutubka quudinta warqadda iyo dhejiska)
● Quudin warqad ah oo cusub oo loo sameeyay servo-controlled ayaa qaata nooca ka hor nuugista ka dib si uu u gudbiyo warqad si hufan uga hortagta laba warqadood oo soo galaya mashiinka.
● Nidaamka saliidda ee xoogga badan wuxuu si buuxda u hubiyaa in qaybo kasta ay saliidaynayaan oo ay si joogto ah u shaqeynayaan.
● Haanta xabagta waa heerkul joogto ah, si toos ah ayay isugu qastaa, u shaandheysaa oo ugu dhejisaa wareegga. Waxay leedahay waalka wareejinta degdega ah kaas oo ka caawin kara isticmaalaha inuu si dhakhso ah u nadiifiyo duubayaasha dhejiska 3-5 daqiiqo gudahood.
● Bamka nooca pneumatic diaphragm-ka ah ayaa loo isticmaali karaa labadaba xabagta cad iyo xabagta dhalaalaysa ee kulul.
● Qalab ikhtiyaari ah: mitirka viscosity-ga koolada, si waqtiyeysan u xakameeya viscosity-ga koolada.
● Rullaluistemyada koollada ee Chromed-ka ah ayaa lagu dabaqi karaa koollo kala duwan, kuwaas oo leh adkeysi.
● Xariiqda xoqidda naxaasta ah ee taabatay duubka xabagta, waarta.
● Giraangiraha gacanta ee hagaajinta yar si hufan ayuu u xakameeyaa dhumucda xabagta.
(2)Hore (cutubka dhejiska afarta gees leh)
●Qalabka kaydinta iyo shifter-ka ee kartoonka, (Dhererka ugu badan 1000mm.) Si toos ah u quudiya kartoonnada iyada oo aan la joojin
●Cajaladda warqadda kulul ee dhalaalaysa ayaa si toos ah u gudbinaysa, u jaraysa oo u dhejinaysa afar gees.
●Digniinta otomaatiga ah ee cajaladda warqadda dhalaalaysa ee kulul ayaa dhammaanaysa
●Suunka gudbiyaha otomaatiga ah wuxuu ku xiran yahay Former iyo Spotter.
●Quudiyaha kartoonku si toos ah ayuu ula socon karaa socodsiinta iyadoo loo eegayo mashiinnada ku jira qaabka isku xirka.
(3) Spotter (cutubka meelaynta)
●Suunka midabka madow iyo caddaanka ah oo leh marawaxad nuugis faakiyuum ah ayaa warqadda dhejisan ku haysa iyada oo aan leexleexanayn
●Sanduuqyada kartoonka waxaa si joogto ah loogu geeyaa saldhigga booska.
●Gacan farsamo oo YAMAHA 500 ah (robot) oo leh nidaam meelayn 3 kamaradood oo HD ah, saxnaan +/-0.1mm.
●Laba kamaradood oo suunka sare saaran si ay u qabtaan booska warqadda, hal kamarad oo suunka hoose saaran si ay u qabato booska sanduuqa kartoonka.
●Dhammaan guddiga xakamaynta astaamaha waa la fahmi karaa oo la shaqayn karaa.
●Sanduuqa ku dheji qalabka hore, si adag u hagaaji warqadda iyo sanduuqa oo ka saar xumbo
(4) Duubista (qaybta duubista)
● Qalabka qabsashada ayaa sanduuqa kor u qaadi kara iyadoo la adeegsanayo dhululubada hawada taasoo si hufan uga fogaanaysa xoqidda warqadda.
● Ku dhaqan nidaamka servo ee YASKAWA iyo qaab-dhismeedka xakamaynta pneumatic-ka si aad sanduuqa ugu duubto, hagaajinta dhijitaalka ah ee cabbirrada si dhakhso leh.
● Ku habboon dhululubada hawada dhegaha warqadaha laalaaban karo, kuwaas oo dhammaystiri kara codsi sanduuq oo kala duwan.
● Waxay dhammayn kartaa sanduuqa hababka hal-laabashada iyo kuwa badan-laabashada. (Ugu badnaan 4 jeer)
● Naqshad aan dhexdhexaad ahayn oo caaryada ah, si hufan uga fogow dhibka nadiifinta caaryada, taasoo ka dhigtay cabbirka laablaabashada mid qoto dheer (ugu badnaan 100mm)
● Dabool badbaado leh oo leh muuqaal wanaagsan.
● Isku-xirka hawlgalka madaxa-bannaan ee cutubka duubista ayaa ka dhigaya dejinta mid aad u fudud.
● Suun-qaadaha ayaa si toos ah u ururiya sanduuqyada oo ka soo saara Duubka.
Xiriirka u dhigma ee u dhexeeya qeexitaannada:
W+2H-4T≤C(Ugu Badan) L+2H-4T≤D(Ugu Badan)
A(Min)≤W+2H+2T+2R≤A(Max) B(min)≤L+2H+2T+2R≤B(Max)
Socodka Badeecada:
1. Shuruudaha Dhulka
Mashiinka waa in lagu rakibaa dhulka fidsan oo adag kaas oo hubin kara inuu leeyahay awood ku filan oo culays ah (qiyaastii 500kg/m2)2) Mashiinka hareerihiisa waa inuu ku filan yahay hawlgalka iyo dayactirka.
2. Cabbirka
-3 Shaqaale: 1 hawl wadeen weyn, 1(0) ayaa agabka rara, 1 ayaa sanduuqa ururiya
Fiiro gaar ah: Mashiinku wuxuu leeyahay laba jiho. Macaamiishu waxay dooran karaan jihada oo ay ku rakibi karaan mashiinka meel ku habboon. Halkan waxaa ku yaal laba qaab oo aad tixraaci karto.
A.
B
3. Xaaladaha Deegaanka
● Heerkulka: heerkulka deegaanka waa in lagu hayaa qiyaastii 18-24°C (qaboojiyaha hawada waa in lagu qalabeeyaa xagaaga.)
● Qoyaanka: Qoyaanka waa in la xakameeyaa qiyaastii 50%-60%.
● Nalalka: ka sarreeya 300LUX kaas oo hubin kara in qaybaha sawir-qaadista ay si joogto ah u shaqeyn karaan.
● In laga fogaado gaaska saliidda, kiimikooyinka, aashitada, alkali, walxaha qarxa iyo kuwa guban kara.
● Si looga ilaaliyo mashiinka inuu gariiro oo uu ruxo oo uu ku ag joogo qalabka korontada oo leh garoon koronto oo soo noqnoqda sare leh.
● Si looga ilaaliyo in si toos ah loogu soo bandhigo qorraxda.
● Si looga ilaaliyo in taageeruhu si toos ah u afuufo.
4. Shuruudaha Agabka
● Warqadda iyo kartoonada waa in la simi karaa mar walba. Qoyaanka kartoonada waa in lagu hayaa qiyaastii 9%-13%
● Warqadda la dahaadhay waa in si elektaroonik ah loogu farsameeyaa laba-dhinac.
5. Midabka warqadda la dhejiyay wuxuu la mid yahay ama la mid yahay kan suunka la dhejiyay (madow), midab kale oo cajalad la dhejiyay ahna waa in lagu dhejiyaa suunka la dhejiyay.
6. Korontada: 380V/50Hz 3-waji (mararka qaarkood, waxay noqon kartaa 220V/50Hz, 415V/Hz iyadoo loo eegayo xaaladaha dhabta ah ee dalal kala duwan).
7. Sahayda hawada: 6 jawi (cadaadiska jawiga), 50L/daqiiqo. Tayada liidata ee hawada ayaa inta badan keenta dhibaatooyin soo gaara mashiinnada. Waxay si weyn u yareyn doontaa isku halaynta iyo cimriga nidaamka neef-mareenka, taasoo keeni doonta khasaaro lager ah ama dhaawac ka badan kharashyada iyo dayactirka nidaamkaas. Sidaa darteed waa in si farsamo ahaan loogu qoondeeyaa nidaam sahay hawo oo tayo wanaagsan leh iyo walxohooda. Kuwa soo socda waa hababka nadiifinta hawada oo keliya oo loogu talagalay tixraaca:
| 1 | Kombaresarada hawada | ||
| 3 | Haanta hawada | 4 | Shaandhada weyn ee dhuumaha |
| 5 | Qalajiyaha qaabka qaboojiyaha | 6 | Kala-sooca ceeryaamo saliidda |
● Kombaresarada hawada waa qayb aan caadi ahayn oo loogu talagalay mashiinkan. Mashiinkan laguma siin kombaresarada hawada. Macaamiishu si madax-bannaan ayay u iibsadaan.
● Hawsha haanta hawada:
a. In qayb ahaan la qaboojiyo hawada iyadoo heerkul sare uu ka soo baxayo kombaresarada hawada iyada oo loo marayo haanta hawada.
b. Si loo dejiyo cadaadiska ay walxaha dhaqaajiyaha ee gadaasha ku jira u isticmaalaan walxaha pneumatic-ka.
● Shaandhada ugu weyn ee dhuumaha waa in laga saaro wasakhda saliidda, biyaha iyo boodhka, iwm. hawada la cadaadiyay si loo hagaajiyo hufnaanta shaqada ee qalajiyaha habka xiga iyo in la dheereeyo cimriga shaandhada saxda ah iyo qalajiyaha ee dhabarka.
● Qalajiyaha qaabka qaboojiyaha waa in la shaandheeyo oo la kala saaro biyaha ama qoyaanka hawada la cadaadiyay ee uu farsameeyo qaboojiyaha, kala-soocidda saliidda iyo biyaha, haanta hawada iyo shaandhada tuubooyinka waaweyn ka dib marka hawada la cadaadiyo laga saaro.
● Kala-soocidda ceeryaamaha saliidda waa in la shaandheeyo oo la kala saaro biyaha ama qoyaanka hawada la cadaadiyay ee uu qalajiyaha farsameeyo.
8. Dadka: si loo ilaaliyo badqabka shaqaalaha iyo mashiinka, iyo si buuxda uga faa'iidaysiga waxqabadka mashiinka iyo yaraynta dhibaatooyinka iyo cimrigiisa oo dheereeya, 2-3 qof, farsamoyaqaanno xirfad leh oo awood u leh inay ka shaqeeyaan oo ay dayactiraan mashiinnada waa in loo xilsaaraa inay ka shaqeeyaan mashiinka.
9. Agabka kaabayaasha ah
● Tilmaamaha xabagta dhalaalaysa ee kulul: Barta dhalaalaysa: 150-180°C
| Ballaca | 22mm |
| Dhexroorka dibadda | 215mm |
| Dhererka | Qiyaastii 250m |
| Dhexroorka xudunta | 40mm |
| Dhumucda | 81g |
| Midab | Cad, jaalle, hufan (balaastig) |
| Baakad | 20 duub oo kartoonkiiba ah |
| Sawir |   |
● Xabagta: xabagta xayawaanka (jelly jel, Shili jel), qeexitaan: qaab qalalan oo degdeg ah oo xawaare sare leh
| MUUQAALKA | Baloogyada jelly-ka ee midab huruud khafiif ah ama huruud khafiif ah leh |
| MUUQAAL | 1400±100CPS@60℃ ka hor inta aan la milmin (Iyada oo ku saleysan BROOKFIELD MOODEL RVF) |
| Heerkulka | 60℃ - 65℃ |
| XAWAARAHA | 20 - 30 xabbo daqiiqaddii |
| BARAFKA | Ku milmi biyo ilaa 5% - 10% miisaanka dhejiska |
| WAXYAABAHA ADAG | 60.0±1.0% |
| SAWIR |  |
● Moodelku wuxuu noqon karaa alwaax, balaastik, aluminium (iyadoo loo eegayo wax soo saarka).
| Alwaax Tiro yar Kharash yar. |  |
| Balaastig Tirada ≥ 50,000.00 Waara. |  |
| Aluminium Tirada ≥100,000.00 Saxnaan waara & sare. |  |
Qalabka:
Mashiinka jarista kartoonada FD-KL1300A
(Qalabka Kaalmada)
Waxaa inta badan loo isticmaalaa jarista walxaha sida looxa adag, kartoonnada warshadaha, kartoonnada cawlan, iwm.
Waxaa lagama maarmaan u ah buugaagta adag, sanduuqyada, iwm.
1. Si toos ah u quudinta kartoonka weyn ee gacanta iyo kartoonka yar. Servo-ga ayaa la xakameeyaa oo lagu dejiyaa shaashadda taabashada.
2. Dhululubada pneumatic-ka ayaa xakameeya cadaadiska, si fududna u hagaajin kara dhumucda kartoonka.
3. Daboolka badbaadada waxaa loo qaabeeyey sida waafaqsan heerka CE ee Yurub.
4. Qaado nidaamka saliidaynta oo xooggan, si fudud loo dayactiri karo.
5. Qaab-dhismeedka ugu weyn wuxuu ka samaysan yahay bir la shubay, oo deggan oo aan la foorarsanayn.
6. Burburiyeyaashu waxay qashinka u gooyaan qaybo yaryar waxayna ku shubaan suunka wax lagu qaado.
7. Wax soo saarka la dhammeeyay: oo leh suunka 2 mitir ee lagu qaado.
Socodka Wax Soo Saarka:
Halbeegga farsamada ee ugu muhiimsan:
| Moodel | FD-KL1300A |
| Ballaca kartoonka | W≤1300mm, L≤1300mm W1 = 100-800mm, W2≥55mm |
| Dhumucda kartoonka | 1-3mm |
| Xawaaraha wax soo saarka | ≤60m/daqiiqo |
| Saxnaanta | +-0.1mm |
| Awoodda mootada | 4kw/380v 3-waji |
| Sahayda hawada | 0.1L/daqiiqo 0.6Mpa |
| Miisaanka mashiinka | 1300kg |
| Cabbirka mashiinka | L3260×W1815×H1225mm |
Faallo: Ma bixinno kombaresarada hawada.
Quudiyaha otomaatiga ah
Waxay qaadataa quudiye hoose oo quudiya agabka iyada oo aan joogsanayn. Waxaa si toos ah loogu quudin karaa loox yar.
Servoiyo Kubbadda Kubbadda
Quudiyeyaasha waxaa xakameeya boolal kubbadda ah, oo ay wadaan matoorka servo kaas oo si hufan u hagaajiya saxnaanta oo fududeeya hagaajinta.
8 qayboodee SareMindiyo tayo leh
Qaado mindiyaha wareegsan ee dahaarka leh kuwaas oo yareeya xoqidda isla markaana hagaajiya hufnaanta jarista. Waara.
Dejinta masaafada mindi otomaatiga ah
Masaafada xariiqyada la jaray waxaa lagu dejin karaa shaashadda taabashada. Sida ku xusan dejinta, hagaha ayaa si toos ah ugu dhaqaaqi doona booska. Looma baahna cabbir.
Daboolka badbaadada heerka CE
Daboolka badbaadada waxaa loo qaabeeyey iyadoo la raacayo heerka CE kaas oo si hufan uga hortagaya khalkhalka shaqada isla markaana hubinaya badbaadada shaqsiyeed.
Burburiyaha qashinka
Qashinka si toos ah ayaa loo burburin doonaa oo loo ururin doonaa marka la jarayo xaashida weyn ee kartoonka.
Qalabka xakamaynta cadaadiska pneumatic
Qaado dhululubada hawada si loo xakameeyo cadaadiska taasoo yaraynaysa baahida hawlgalka ee shaqaalaha.
Shaashadda taabashada
HMI-ga saaxiibtinimo leh wuxuu ka caawiyaa hagaajinta si fudud oo dhakhso leh. Iyada oo leh miiska otomaatiga ah, dejinta digniinta iyo masaafada mindi, beddelka luqadda.
