Mugadziri wemabhokisi ane simba anodzorwa neRB185A AUTOMATIC SERVO ane ruoko rweROBOT
● Sisitimu: Mutongi wekufamba-famba weJapan YASKAWA
● Transmission System: Taiwan Yintai
● Zvikamu zveMagetsi: French SCHNEIDER
● Zvikamu zvePneumatic: Japanese SMC,
● Zvikamu zve Photoelectric: Japanese OMRON
● Mushanduri: Yaskawa wechiJapan
● Servo motor: Japanese YASKAWA
● Sikirini yekubata: Japanese PRO-FACE
● Main Motor: Taiwan FUKUTA
● Kutakura: NSK yekuJapan
● Pombi yekuchenesa: Germany BECKER
(1) Chinodyirwa chepepa chinodzorwa otomatiki.
(2) Kutenderera otomatiki, kusanganisa uye kunama kweglue rinonyungudutsa rinopisa uye guruu rinotonhora.
(3) Tepi yepepa rinonyungudutsa rinoita otomatiki kuendesa, kucheka, uye kunamira makona emakadhibhodhi panguva imwe chete.
(4) Fan inokweva mweya iri pasi pebhandi rekutumira mweya inogona kudzivirira bepa rakanamirwa kuti risatsauke.
(5) Bhokisi remukati repepa rakanamirwa nekadhibhodhi rinoshandisa robhoti reYamaha nekamera kuti rione zvakanaka. Chikanganiso chekuona i±0.1mm.
(6) Chinobatirira bhokisi chinogona kuunganidza otomatiki uye kuendesa bhokisi racho kuchiputiro.
(7) Chiputiro chinogona kugara chichiendesa mabhokisi, kuputira, kupeta nzeve nemativi epepa uye kugadzira bhokisi nenzira imwe chete.
(8) Muchina wese unoshandisa chinodzora kufamba nekukurumidza, robhoti reYamaha uye sisitimu yekuisa kamera pamwe neHMI yekubata skrini kuti igadzire mabhokisi otomatiki panguva imwe chete.
(9) Inogona kuongorora matambudziko otomatiki uye kunyevera zvinoenderana nazvo.
| RB185A Mugadziri wemabhokisi akasimba otomatiki | |||
| 1 | Saizi yepepa (A×B) | Amin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Ukobvu hwepepa | 100-200g/m2 | |
| 3 | Ukobvu hwekadhibhodhi (T) | 0.8 ~ 3mm | |
| 4 | Saizi yechigadzirwa chakapedzwa (bhokisi)(W×L×H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Saizi yepepa rakapetwa (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Kunyatsojeka | ± 0.10mm | |
| 7 | Kumhanya kwekugadzira | ≤30mapepa/miniti | |
| 8 | Simba remota | 17.29kw/380v 3phase | |
| 9 | Simba rehita | 6kw | |
| 10 | Kupa mhepo | 50L/min 0.6Mpa | |
| 11 | Kurema kwemuchina | 6800kg | |
| 12 | Chiyero chemuchina | L7000×W4100×H3600mm | |
● Saizi dzebhokisi dzine hukuru hwepamusoro nehupamhi hwepepa dzinoenderana nehukuru hwaro.
● Kumhanya kwemuchina kunoenderana nehukuru hwemabhokisi
● Kureba kwekuisa mapepa: 300mm (Max)
● Huru yetangi reglue: 60L
● Nguva yekushanda yemushandisi ane hunyanzvi kubva kune chimwe chigadzirwa kuenda kune chimwe: 45min
● Rudzi rwepepa: 1, 2, 3
Muchina wekugadzira mabhokisi akasimba otomatiki unoumbwa neGluer (chikamu chekudyisa nekubatanidza mapepa), Yakamboshandiswa (chikamu chekunamira makona mana), Spotter (chikamu chekuisa zvinhu) uye Wrapper (chikamu chekuputira mabhokisi), izvo zvinodzorwa kuburikidza nePLC nenzira yekubatanidza.
(1)Gluer (chikamu chekudyisa nekubatanidza mapepa)
● Chishandiso chitsva che servo controlled paper feeder chakagadzirwa chinoshandisa mhando yekusunda mushure mekusveta kuti chifambise mapepa zvinobudirira kudzivirira mapepa maviri kupinda mumuchina.
● Sisitimu yemafuta akaomeswa inoita kuti chikamu chimwe nechimwe chive nemafuta uye kuti chirambe chichishanda zvakanaka.
● Tangi reglue rinodziya nguva dzose, rinosanganisa, rinosefa uye rinonamira otomatiki. Rine mavharuvhu anochinja nekukurumidza anogona kubatsira mushandisi kuchenesa maroller anonamira nekukurumidza mumaminitsi 3-5.
● Pombi ye diaphragm inogona kushandiswa neglue chena uye glue inopisa inonyunguduka.
● Chishandiso chekusarudza: mita yekuyera glue viscosity, dzora viscosity yeglue nenguva.
● Maroller eglue ane chrome anoshandiswa kune manamati akasiyana-siyana, ane kugara kwenguva refu.
● Tambo yemhangura yekukwenya yakabatwa neglue roller, yakasimba.
● Vhiri reruoko rekugadzirisa zvinhu zvishoma rinodzora ukobvu hweglue zvinobudirira.
(2)Yekare (chikamu chekunamira chine makona mana)
●Kadhibhodhi rinokurumidza kurongedza uye kuchinjisa, (Kureba 1000mm.) Kudyisa makadhibhodhi otomatiki pasina kumira
●Tepi yepepa inonyunguduka inopisa iri kuendesa, kucheka uye kunamira otomatiki ine makona mana.
●Alarm yeauto yetepi yepepa inonyunguduka inopisa iri kupera
●Bhandi remota rinoita otomatiki rakabatana neFormer neSpotter.
●Chinopa makadhibhodhi chinogona kutarisa otomatiki mashandiro acho zvichienderana nemichina iri mu linking mode.
(3) Spotter (chikamu chekuisa zvinhu)
●Bhandi reruvara rutema neruchena rine fan yekukweva vacuum rinochengetedza bepa rakanamirwa risingatsauke
●Mabhokisi emakadhibhodhi anogara achiendeswa kunzvimbo yekuchengetera zvinhu.
●Ruoko rwemuchina rweYAMAHA 500 (robhoti) rine makamera matatu eHD, rine hungwaru +/-0.1mm.
●Makamera maviri pamusoro pebhandi kuti abate nzvimbo yepepa, kamera imwe pasi pebhandi kuti abate nzvimbo yebhokisi remakadhibhodhi.
●Panera rekudzora mifananidzo yese iri nyore kunzwisisa uye kushanda.
●Bhokisi remudziyo usati wadzvanya, gadzirisa bepa nebhokisi zvakanaka wobvisa bubble
(4) Chiputiro (chinoputira)
● Chishandiso chegripper chinogona kusimudza bhokisi nemhepo inofambisa mhepo iyo iri kudzivirira mavanga epepa.
● Shandisa YASKAWA servo system uye pneumatic control structure kuti uputire bhokisi, nekukurumidza kugadzirisa saizi dzedhijitari.
● Isa masirindiri emhepo munzeve dzepepa dzinopetwa, dzinogona kupedzisa chikumbiro chebhokisi chakasiyana.
● Inogona kupedzisa bhokisi remapurogiramu ekupeta-in kamwe chete uye akawanda. (Kanokwana ka4)
● Dhizaini isina kuumbwa pakati nepakati, dzivisa zvinobudirira dambudziko rekuchenesa chakuvhuvhu, izvo zvakaita kuti saizi yekupeta ive yakadzika (Max. 100mm)
● Chifukidziro chekuchengetedza chine chitarisiko chakanaka.
● Kushanda kwakazvimirira kweyuniti yekuputira kunoita kuti zvive nyore kugadzirisa.
● Bhandi reConveyor rinounganidza mabhokisi otomatiki uye rinoaburitsa kubva muWrapper.
Hukama hunoenderana pakati pezvirevo:
W+2H-4T≤C(Zvakanyanya) L+2H-4T≤D(Zvakanyanya)
A(Min)≤W+2H+2T+2R≤A(Max) B(Min)≤L+2H+2T+2R≤B(Max)
Kuyerera Kwechigadzirwa:
1. Zvinodiwa Pamunda
Muchina uyu unofanirwa kuiswa panzvimbo yakati sandara uye yakasimba izvo zvinogona kuita kuti uve nehuremu hwakakwana hwekutakura (anenge 500kg/m2).2Nzvimbo yakakwana yekushanda nekuchengetedza muchina inofanira kunge yakatenderedza muchina.
2.Saizi
-3 Vashandi: mushandi mukuru mumwe chete, 1(0) anoisa zvinhu, 1 anounganidza bhokisi
Cherechedza: Muchina uyu une nzira mbiri. Vatengi vanogona kusarudza nzira yekuisa muchina uyu panzvimbo yakanakisisa. Pano pane marongero maviri ekushandisa.
A.
B
3. Mamiriro Ekunze
● Tembiricha: tembiricha yemhepo inofanira kunge iri pakati pe18-24°C (Chinotonhodza mhepo chinofanira kunge chakashongedzerwa muzhizha.)
● Hunyoro: Hunyoro hunofanira kudzorwa hunenge 50%-60%.
● Mwenje: pamusoro pe300LUX inogona kuita kuti zvikamu zvemagetsi zvinokwanisa kushanda nguva dzose.
● Kuve kure negasi remafuta, makemikari, acidic, alkali, zvinhu zvinoputika uye zvinobvira moto.
● Kudzivirira muchina kuti usadedere kana kuzununguka uye kuti uve pedyo nemudziyo wemagetsi une simba remagetsi rinoshandisa maerekitironiki akawanda.
● Kudzivirira kuti isasvibiswe nezuva zvakananga.
● Kudzivirira kuti isaputirwe zvakananga nefeni.
4. Zvinodiwa pakushandisa zvinhu
● Mapepa nemakadhibhodhi zvinofanira kugara zvakatsetseka nguva dzese. Hunyoro hwemakadhibhodhi hunofanira kugara huri pakati pe9%-13%.
● Bepa rakanamirwa rinofanira kugadziriswa nemagetsi mumativi maviri.
5. Ruvara rwepepa rakanamirwa rwakafanana kana kuti rwakafanana nerwebhandi rekutakura zvinhu (dema), uye rumwe ruvara rwetepi rakanamirwa runofanira kunamirwa pabhandi rekutakura zvinhu.
6. Simba remagetsi: 380V/50Hz 3phase (dzimwe nguva, rinogona kuva 220V/50Hz、415V/Hz zvichienderana nemamiriro chaiwo munyika dzakasiyana).
7. Mhepo: 6 atmospheres (mhepo inomanikidza), 50L/min. Mhepo isina kunaka ichakonzera matambudziko kumashini. Izvi zvichaderedza zvakanyanya kuvimbika uye hupenyu hwepneumatic system, izvo zvichakonzera kurasikirwa kana kukuvara kunogona kudarika mari uye kugadziriswa kwesystem yakadaro. Saka inofanirwa kugoverwa nehunyanzvi nesystem yemhepo yakanaka nezvinhu zvayo. Nzira dzinotevera dzekuchenesa mhepo chete ndedzekutarisa:
| 1 | Kompresa yemhepo | ||
| 3 | Tangi remhepo | 4 | Sefa huru yemapaipi |
| 5 | Muchina wekuomesa wemhando yecoolant | 6 | Musiyanisi wemafuta |
● Air compressor chinhu chisiri chemhando yepamusoro chemuchina uyu. Muchina uyu hauna air compressor. Unotengwa nevatengi vega.
● Basa retangi remhepo:
a. Kutonhodza mhepo zvishoma nekupisa kwakanyanya kunobuda kubva mucompressor yemhepo ichipinda mutangi remhepo.
b. Kudzikamisa kumanikidzwa kunoshandiswa nezvinhu zvinofambisa mhepo kumashure.
● Sefa huru yepombi ndeyekubvisa mafuta akavharirwa, mvura neguruva, nezvimwewo mumhepo yakamanikidzwa kuitira kuti chigadziko chekuomesa chishande zvakanaka mukuita kunotevera uye kuwedzera hupenyu hwesefa chaiyo uye yekuomesa kumashure.
● Chinhu chinotonhodza mvura ndechekusefa nekuparadzanisa mvura kana hunyoro mumhepo yakamanikidzwa inogadziriswa nechinhu chinotonhodza, chinoparadzanisa mvura nemafuta, tangi remhepo uye firita huru yepombi mushure mekunge mhepo yakamanikidzwa yabviswa.
● Muchina wekuparadzanisa mafuta unoshandiswa pakusefa nekuparadzanisa mvura kana hunyoro mumhepo yakamanikidzwa inogadziriswa nechinhu chinoomesa.
8. Vanhu: kuitira kuchengetedzeka kwemushandisi nemuchina, uye kushandisa zvizere mashandiro emuchina nekuderedza matambudziko nekuwedzera nguva yawo yekugara, vanhu 2-3, mainjiniya vane hunyanzvi vanokwanisa kushandisa nekuchengetedza michina vanofanira kupihwa basa rekushandisa muchina.
9. Zvinhu zvekubatsira
● Tepi yeglue inopisa inonyunguduka: Nzvimbo yekunyunguduka: 150-180°C
| Upamhi | 22mm |
| Dhayamita yekunze | 215mm |
| Kureba | Inenge 250m |
| Dhayamita yepakati | 40mm |
| Ukobvu | 81g |
| Ruvara | Chena, yero, inoonekera (purasitiki) |
| Kurongedza | 20rolls pabhokisi |
| Mufananidzo |   |
● Guruu: guruu remhuka (jelly gel, Shili gel), tsanangudzo: dhizaini yekukurumidza kuoma nekukurumidza
| CHITARISIRO | Mabhuroko ejelly ane ruvara rwebhuruu kana yero yakajeka |
| KUNYORORA | 1400±100CPS@60℃ usati wadiridza (Zvichibva paBROOKFIELD MODEL RVF) |
| KUTENHERA | 60℃ - 65℃ |
| KUKASIRA | Zvidimbu 20 - 30 paminiti |
| KUDYANYISA | Kusanganiswa nemvura kusvika ku5% - 10% yehuremu hwechinamira |
| ZVIRI MUKATI ZVAKASIMBA | 60.0±1.0% |
| MUFANANIDZO |  |
● Muenzaniso wacho unogona kuva wehuni, wepurasitiki, wearuminiyamu (zvichienderana nekugadzirwa kwacho).
| Huni Hushoma Mutengo wakaderera. |  |
| Purasitiki Huwandu≥ 50,000.00 Inogara kwenguva refu. |  |
| Aruminiyamu Huwandu ≥100,000.00 Inogara kwenguva refu uye yakanyatsorongeka. |  |
Chishongedzo:
Mucheka wekadhibhodhi weFD-KL1300A
(Midziyo Yekubatsira)
Inonyanya kushandiswa pakucheka zvinhu zvakaita se hardboard, industrial cardboard, grey cardboard, nezvimwewo.
Zvinodiwa pamabhuku ane kavha yakaoma, mabhokisi, nezvimwewo.
1. Kuisa makadhibhodhi makuru nemaoko uye makadhibhodhi madiki otomatiki. Servo inodzorwa uye inogadziriswa kuburikidza ne touch screen.
2. Masilinda epneumatic anodzora kumanikidzwa, uye zviri nyore kugadzirisa ukobvu hwekadhibhodhi.
3. Chifukidziro chekuchengetedza chakagadzirwa zvichienderana neEuropean CE standard.
4. Shandisa sisitimu yekuzora yakabatana, iri nyore kuchengetedza.
5. Chimiro chikuru chakagadzirwa nesimbi yekukanda, chakasimba chisina kukotama.
6. Chinopwanya tsvina chinocheka kuita zvidimbu zvidiki uye chinoiburitsa nebhandi rekufambisa.
7. Kugadzirwa kwapera: nebhandi rekutakura zvinhu remamita maviri rekuunganidza.
Kuyerera Kwekugadzirwa:
Chiratidzo chikuru chehunyanzvi:
| Muenzaniso | FD-KL1300A |
| Upamhi hwekadhibhodhi | W≤1300mm, L≤1300mm W1 = 100-800mm, W2≥55mm |
| Ukobvu hwekadhibhodhi | 1-3mm |
| Kumhanya kwekugadzira | ≤60m/miniti |
| Kunyatsojeka | +-0.1mm |
| Simba remota | 4kw/380v 3phase |
| Kupa mhepo | 0.1L/min 0.6Mpa |
| Kurema kwemuchina | 1300kg |
| Chiyero chemuchina | L3260×W1815×H1225mm |
Mhinduro: Hatipi air compressor.
Chinodyisa otomatiki
Inoshandisa chidyi chinodhonzwa pasi icho chinopa chikafu chisina kumira. Chinowanikwa kuti chipe chikafu chidiki chebhodhi otomatiki.
Servouye Bhora Screw
Mafeeder anodzorwa nesikuruu yebhora, inofambiswa nemota yeservo iyo inovandudza kunyatsojeka uye inoita kuti kugadzirisa kuve nyore.
Maseti masereyeHighMapanga emhando yepamusoro
Shandisa mapanga akatenderera esimbi anoderedza kukwenya uye anovandudza kushanda zvakanaka kwekucheka. Anogara kwenguva refu.
Kugadzika kwebanga otomatiki
Kureba kwemitsara yekucheka kunogona kusarudzwa ne touch screen. Zvichienderana nehurongwa, gwara rinozoenda panzvimbo yacho otomatiki. Hapana chiyero chinodiwa.
Chivharo chekuchengetedza chakajairwa cheCE
Chifukidziro chekuchengetedza chakagadzirwa zvichienderana neCE standard iyo inodzivirira kukanganiswa kwechinhu uye inovimbisa kuchengetedzeka kwemunhu.
Chinopwanya marara
Marara acho anozopwanywa oga uye anounganidzwa kana pepa guru rekadhibhodhi rachekwa.
Mudziyo wekudzora kumanikidzwa kwepneumatic
Tora machubhu emhepo ekudzora kumanikidzwa kwemhepo izvo zvinoderedza zvinodiwa pakushanda kwevashandi.
Sikirini yekubata
HMI inoshamwaridzana inobatsira kugadzirisa zviri nyore uye nekukurumidza. Iine Auto counter, alarm uye brace distance setting, language switch.
