● Sisitemu: Umugenzuzi w'umuvuduko mwinshi wa YASKAWA wo mu Buyapani
System Sisitemu yo kohereza: Tayiwani Yintai
● Ibikoresho by'amashanyarazi: French SCHNEIDER
● Ibice bigize umwuka: SMC y'Abayapani,
● Ibice by'amashanyarazi: OMRON yo mu Buyapani
● Umuhinduzi: YASKAWA y'Abayapani
● Moteri ya Servo: Yaskawa yo mu Buyapani
● Ecran yo gukoraho: Ubuyapani PRO-FACE
Moteri Nkuru: Tayiwani FUKUTA
● Ibyuma: NSK yo mu Buyapani
● Pompe y'umwuka uvamo umwuka: Ubudage BECKER
(1) Uburyo bwo kohereza impapuro bugenzurwa na servo.
(2) Uburyo bwo kwihuza, kuvanga no gushyira kole ishyushye na kole ikonje byikora.
(3) Kaseti ishyushye yo gushongesha impapuro ihita itwara, ikakata, kandi igashyiraho impande z'agasanduku k'amakarito mu buryo bumwe.
(4) Umuyaga ukoresha umwuka uva munsi y'umukandara utwara imizigo ushobora gutuma impapuro zirimo kole zidahinduka.
(5) Agasanduku k'imbere k'impapuro n'ikarati byakozwe kole bikoresha roboti ya Yamaha na sisitemu yo gushyiramo kamera kugira ngo bibone neza. Ikosa ryo kubona ni ± 0.1mm.
(6) Agakoresho gafata agasanduku gashobora gukusanya no kohereza agasanduku ku gapfunyika.
(7) Agapfunyika gashobora gutanga amasanduku, gupfunyika, gupfunyika amatwi n'impande z'impapuro no gukora agasanduku mu buryo bumwe.
(8) Imashini yose ikoresha uburyo bwo kugenzura umuvuduko mwinshi, roboti ya Yamaha na sisitemu yo gushyira kamera hamwe na HMI yo gukoraho ecran kugira ngo ikore udusanduku mu buryo bwikora mu buryo bumwe.
(9) Ishobora gusuzuma ibibazo mu buryo bwikora no gutanga amakuru ajyanye nabyo.
| RB185A Imashini ikora agasanduku gakomeye yikora | |||
| 1 | Ingano y'impapuro (A×B) | Amini | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Ubunini bw'impapuro | 100-200g/m2 | |
| 3 | Ubugari bw'ikadiyo (T) | 0.8 ~ 3mm | |
| 4 | Ingano y'ibicuruzwa byarangiye (agasanduku)(Ub × Ub × Ub) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | mm 600 | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Ingano y'impapuro zipfunyitse (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Uburyo bwo gukora neza | ± 0.10mm | |
| 7 | Umuvuduko w'umusaruro | ≤impapuro 30/iminota | |
| 8 | Ingufu za moteri | 17.29kw/380v 3phase | |
| 9 | Ingufu z'ubushyuhe | 6kw | |
| 10 | Itangwa ry'umwuka | 50L/iminota 0.6Mpa | |
| 11 | Uburemere bw'imashini | ibiro 6800 | |
| 12 | Igipimo cy'imashini | L7000×W4100×H3600mm | |
● Ingano za gasanduku zifite ubunini n'ubunini bw'impapuro.
● Umuvuduko w'imashini uterwa n'ingano y'udusanduku
● Uburebure bw'impapuro zishyirwa ku rupapuro: 300mm (Ntarengwa)
● Ingano y'ikigega cya kole: 60L
● Igihe cyo guhinduranya akazi ku muntu w'umuhanga uva ku gicuruzwa kimwe ujya ku kindi: iminota 45
● Ubwoko bw'impapuro: 1, 2, 3
Imashini ikora agasanduku gakomeye igizwe na Gluer (agasanduku ko gushyiramo impapuro no gukurura), Imbere (agasanduku ko gupfunyika gafite impande enye), Spotter (agasanduku ko gushyiramo ibintu) na Wrapper (agasanduku ko gupfunyikamo ibintu), bigenzurwa binyuze muri PLC mu buryo bwo guhuza.
(1)Koleri (igikoresho cyo koza no gushyiramo impapuro)
● Akamashini gashya gashinzwe gutanga impapuro gakoreshwa na servo gakoresha ubwoko bwo kohereza impapuro nyuma yo kuzisunika kugira ngo gatange impapuro neza, ibyo bigatuma impapuro ebyiri zitinjira muri mashini.
● Sisitemu y'amavuta yuzuye ituma buri gice gisiga amavuta kandi kigakomeza gukora neza.
● Ikigega cya kole gifite ubushyuhe buhamye, kivanga, kigashungura kandi kigafata kole mu buryo bwikora. Gifite valve zihindura vuba zishobora gufasha umukoresha gusukura ibyuma bifunga vuba mu minota 3-5.
● Pompe ya diaphragm yo mu bwoko bwa pneumatic ishobora gukoreshwa haba kuri kole yera ndetse no kuri kole ishyushye ishongesha.
● Igikoresho gishoboka: igipimo cy'ubukana bwa kole, kugenzura ubukana bwa kole ku gihe.
● Kole ikozwe muri chrome ikoreshwa ku mavuta atandukanye, kandi iramba.
● Umugozi w'umuringa wo gukata ukoze ku gikoresho cyo gukata, uramba.
● Ipine y'intoki itunganya neza ubugari bwa kole.
(2)Icyahoze ari (igice cyo gupakira gifite impande enye)
●Ikarito yihuta cyane ifata kandi igahindura, (Uburebure ntarengwa bwa 1000mm.) Itanga amakarito mu buryo bwikora nta guhagarara
●Kaseti ishyushye yo gushonga iri kwimura, gukata no gukomatanya impapuro zifite impande enye mu buryo bwikora.
●Inzogera yihuta yo gutwika impapuro zishyushye irashira
●Umukandara w'imodoka uhujwe na Former na Spotter.
●Akamashini gatanga amakuru ku ikarita gashobora gukurikirana uko ibintu bigenda hakurikijwe uburyo imashini zikoresha.
(3) Spotter (igice cyo gushyiramo ibintu)
●Umukandara w'umukara n'umweru ufite umuyaga uhuha ukoresha umwuka ufunganye utuma impapuro zifatanye zigumana kole nta guhindukira.
●Udusanduku tw'amakarito duhora twoherezwa aho dushyirwa.
●Imashini ya YAMAHA 500 ifite uburyo bwo gushyira kamera za HD mu mwanya wayo, ifite ubushobozi bwo gushyiramo neza +/- 0.1mm.
●Kamera ebyiri hejuru y'umukandara kugira ngo zifate aho impapuro ziri, kamera imwe hasi y'umukandara kugira ngo zifate aho agasanduku k'ikarito gaherereye.
●Itsinda ryose rigenzura amashusho biroroshye kumva no gukoresha.
●Shyira agasanduku mu gasanduku mbere yo gukanda, shyira impapuro n'agasanduku neza hanyuma ukuremo agace k'umubyimba
(4) Igipfunyika (igikoresho cyo gupfunyika)
● Igikoresho cyo gufata gishobora kuzamura agasanduku kinyuze kuri silinda y'umwuka, ibyo bikaba birinda neza gushwanyagurika k'impapuro.
● Koresha sisitemu ya YASKAWA servo n'imiterere y'ubuyobozi bw'umwuka kugira ngo upfunyike agasanduku, uhindure ingano vuba.
● Shyira utuzu tw'umwuka mu matwi apfunyika impapuro, dushobora kurangiza ubusabe butandukanye bwo mu gasanduku.
● Ishobora kurangiza agasanduku k'ibikorwa byo gupfunyikamo inshuro imwe n'ibyo gupfunyikamo inshuro nyinshi. (Inshuro 4 gusa)
● Imiterere y'ibihumyo idashingiye ku bihumyo, wirinde neza ikibazo cyo gusukura ibihumyo, byatumye ingano yabyo ihinduka yimbitse (Ntarengwa. 100mm)
● Igipfukisho cy'umutekano gifite isura nziza.
● Uburyo bwo gukora bwigenga bwo gupfunyika butuma imiterere yoroshye cyane.
● Umukandara w'imodoka uhita ukusanya amasanduku ukayakura muri Wrapper.
1. Ibisabwa ku butaka
Imashini igomba gushyirwa ku butaka bunini kandi bukomeye kugira ngo igire ubushobozi buhagije bwo kuyikorera (hafi 500kg/m2).2). Impande z'imashini zigomba kugira umwanya uhagije wo kuyikoresha no kuyibungabunga.
2. Ingano
-3 Abakozi: 1 umukoresha mukuru, 1 (0) ashyira ibikoresho mu modoka, 1 akusanya agasanduku
Icyitonderwa: Imashini ifite icyerekezo kibiri. Abakiriya bashobora guhitamo icyerekezo bagashyiraho imashini ahantu heza horoshye. Hano hari imiterere ibiri ushobora gukoresha.
A.
B
3. Imiterere y'ikirere
● Ubushyuhe: ubushyuhe bw'ikirere bugomba kuguma kuri 18-24°C (Imashini ikora icyuma gikonjesha igomba kuba ifite ibikoresho mu mpeshyi.)
● Ubushuhe: Ubushuhe bugomba kugenzurwa hagati ya 50% na 60%.
● Amatara: hejuru ya 300LUX ashobora gutuma ibice by'amashanyarazi bikora neza buri gihe.
● Kuba kure y’imyuka ya peteroli, imiti, aside, alkali, ibintu biturika n’ibishobora gutwika.
● Kugira ngo imashini idahungabana cyangwa ngo inyeganyege kandi iri iruhande rw'igikoresho cy'amashanyarazi gifite ingufu za elegitoroniki zikoresha amashanyarazi menshi.
● Kugira ngo idahita ihura n'izuba.
● Kugira ngo idatungurwa n'umufana.

4. Ibisabwa ku bikoresho
● Impapuro n'amakarito bigomba guhora bigororotse. Ubushuhe bw'amakarito bugomba kuguma hagati ya 9%-13%
● Impapuro za laminated zigomba gutunganywa hakoreshejwe amashanyarazi mu buryo bw'uruhande rubiri.
5. Ibara ry'urupapuro rwashyizwemo kole risa cyangwa risa n'iry'umukandara w'umuheto (umukara), kandi irindi bara rya kaseti ishyizwemo kole rigomba gushyirwa ku mukandara w'umuheto.
6. Ingufu: 380V/50Hz 3phase (rimwe na rimwe, ishobora kuba 220V/50Hz, 415V/Hz bitewe n'imiterere nyayo mu bihugu bitandukanye).
7. Ingufu z'umwuka: ikirere 6 (umuvuduko w'ikirere), 50L/umunota. Ubwiza bw'umwuka mubi buzatuma imashini zigira ibibazo. Bizagabanya cyane ubwizigirwa n'ubuzima bw'imashini zikoresha umwuka, ibyo bigatuma igabanuka cyangwa kwangirika bishobora kurenza ikiguzi n'isukura ry'iyo mashini. Bityo rero, igomba gushyirwaho tekiniki ifite ubwiza bw'umwuka n'ibintu byayo. Ubu buryo bukurikira ni bwo bwo gusukura umwuka gusa:

| 1 | Kompressor y'umwuka | ||
| 3 | Ikigega cy'umwuka | 4 | Akayunguruzo k'imiyoboro minini |
| 5 | Icyuma cyumisha icyuma gikonjesha | 6 | Igitandukanya amavuta n'igihu |
● Compressor y'umwuka ni igice kidasanzwe kuri iyi mashini. Iyi mashini ntabwo ihabwa compressor y'umwuka. Abakiriya bayigura ku giti cyabo.
● Imikorere y'ikigega cy'umwuka:
a. Gukonjesha igice cy'umwuka hamwe n'ubushyuhe bwinshi buva muri compressor y'umwuka unyuze mu kigega cy'umwuka.
b. Gutuza umuvuduko w'ibice by'umwuka biri inyuma bikoresha ku bintu by'umwuka.
● Akayunguruzo k'ingenzi k'imiyoboro ni ukuvanaho amavuta, amazi n'umukungugu, n'ibindi mu mwuka ufunze kugira ngo hongerwe imikorere myiza y'icyuma cyuma mu gikorwa gikurikiraho no kongera igihe cy'akayunguruzo n'icyuma cyuma inyuma.
● Icyuma cyumisha amazi mu buryo bwa coolant ni ukuyungurura no gutandukanya amazi cyangwa ubushuhe mu mwuka ufunze utunganywa n'icyuma gikonjesha, icyuma gitandukanya amavuta n'amazi, ikigega cy'umwuka n'umuyoboro munini w'amazi nyuma yo gukuraho umwuka ufunze.
● Igikoresho cyo gutandukanya amavuta kigamije kuyungurura no gutandukanya amazi cyangwa ubushuhe buri mu mwuka ufunze utunganywa n'icyuma cyumye.
8. Abantu: Kugira ngo habeho umutekano w'ukoresha n'imashini, kandi hagakoreshwa byimazeyo imikorere y'imashini no kugabanya ibibazo no kongera igihe cyo kuyimara, hagomba gushyirwaho abantu 2-3, abatekinisiye b'abahanga bashobora gukoresha no kubungabunga imashini kugira ngo bayikoreshe.
9. Ibikoresho by'inyongera
● Ibipimo bya kaseti ishyushye yo gushonga: Aho gushonga: 150-180°C
● Kole: kole y'inyamaswa (jeli ya jeli, Shili gel), ibisobanuro: uburyo bw'umuvuduko wo hejuru wo kumutsa
| IMITERERE | Jelly blocks mu ibara ry'umuhondo ukeye cyangwa umuhondo woroshye |
| UBUSOBANURO | 1400±100CPS@60℃ mbere yo gushonga (Hashingiwe kuri BROOKFIELD MODEL RVF) |
| UBUSHYUHE | 60℃ - 65℃ |
| UMUVUDUKO | Ibice 20 - 30 ku munota |
| GUTUNGURA | Gushonga n'amazi kugeza kuri 5% - 10% by'uburemere bwa kole |
| IBIKUBIYEMO BY'INGENZI | 60.0±1.0% |
| ISHUSHO | ![]() |
● Icyitegererezo gishobora kuba igiti, pulasitiki, aluminiyumu (ukurikije umusaruro w'ibicuruzwa).
| Ibyubaki Umubare muto Igiciro gito. | ![]() |
| Plasitike Ingano≥ 50,000.00 Iramba. | ![]() |
| Aluminium Ingano≥100,000.00 Iramba kandi ifite ubunyangamugayo bwo hejuru. | ![]() |
Ikoreshwa cyane cyane mu gukata ibikoresho nk'ibati rikomeye, ikarito y'inganda, ikarito y'umukara, n'ibindi.
Birakenewe ku bitabo bipfundikiye, mu dusanduku, nibindi.
1. Gutanga ikarita nini n'intoki n'ikarita nto mu buryo bwikora. Serivisi igenzurwa kandi igashyirwaho ukoresheje ecran.
2. Silinda za pneumatic zigenzura umuvuduko, zigahindura byoroshye ubugari bw'ikadito.
3. Igipfukisho cy'umutekano cyakozwe hakurikijwe ibipimo ngenderwaho by'i Burayi bya CE.
4. Koresha sisitemu yo kwisiga ikoresheje amavuta menshi, yoroshye kuyibungabunga.
5. Inyubako nyamukuru ikozwe mu cyuma gishongesha, ihamye idahindagurika.
6. Imashini isya imyanda ikatamo uduce duto hanyuma ikayisohora ikoresheje umukandara utwara imizigo.
7. Umusaruro warangiye: hamwe n'umukandara wa metero 2 wo gukusanya.
Urugendo rw'umusaruro:

Igipimo cy'ingenzi cya tekiniki:
| Icyitegererezo | FD-KL1300A |
| Ubugari bw'ikadiyo | Uburebure bwa ≤1300mm, L≤1300mm W1 = 100-800mm, W2≥55mm |
| Ubugari bw'ikadibodi | mm 1-3 |
| Umuvuduko w'umusaruro | ≤60m/umunota |
| Uburyo bwo gukora neza | +-0.1mm |
| Ingufu za moteri | 4kw/380v 3phase |
| Itangwa ry'umwuka | 0.1L/iminota 0.6Mpa |
| Uburemere bw'imashini | 1300kg |
| Igipimo cy'imashini | L3260×W1815×H1225mm |
Icyitonderwa: Ntidutanga compressor y'umwuka.
Imashini ifasha mu gutanga amakuru yikora
Ikoresha uburyo bwo kongerera ibikoresho bukururwa hasi, butuma ibikoresho bikomeza kugaburirwa. Iraboneka kugira ngo igaburwe ku mbaho nto mu buryo bwikora.
Servona Screw y'umupira
Utwuma dutanga umuriro tugenzurwa na screw y'umupira, itwarwa na moteri ya servo ituma uburyo bwo gukora neza burushaho kuba bwiza kandi bigatuma guhindura byoroha.
Amaseti 8w'IkirengaImbugita nziza
Koresha ibyuma bizunguruka bya alloy bigabanya kwangirika no kunoza imikorere yo gukata. Biramba.
Gushyiraho intera y'icyuma cyikora
Intera y'imirongo icibwa ishobora gushyirwaho hakoreshejwe ecran yo gukoraho. Dukurikije imiterere, umuyobozi azimukira mu mwanya we. Nta gipimo gisabwa.
ubwishingizi bw'umutekano busanzwe bwa CE
Ubwishingizi bw'umutekano bwakozwe hakurikijwe ibipimo ngenderwaho bya CE, ibyo bikarinda kwangirika no kurinda umutekano w'umuntu ku giti cye.
Utwuma dusya imyanda
Imyanda izasenywa ikanakusanywa mu buryo bwikora mugihe cyo gukata urupapuro runini rw'ikarito.
Igikoresho cyo kugenzura umuvuduko w'umwuka
Koresha utuzu duto tw’umwuka two kugenzura umuvuduko w’umwuka, ibyo bikagabanya igiciro cy’akazi ku bakozi.
Gukoraho kuri ecran
HMI nziza ifasha guhindura byoroshye kandi byihuse. Ifite icyuma gipima imbunda, intera y'imbunda n'icyuma, hamwe no guhindura ururimi.