Chopanga Mabokosi Olimba Okhazikika a RB185A Chokhala ndi Mkono wa Roboti Cholamulidwa ndi Ma Servo
● Dongosolo: Wolamulira wa kayendedwe ka liwiro lapamwamba wa YASKAWA waku Japan
● Njira Yotumizira: Taiwan Yintai
● Zigawo Zamagetsi: French SCHNEIDER
● Zigawo za Pneumatic: Japanese SMC,
● Zigawo za Photoelectric: Japanese OMRON
● Wotembenuza: Yaskawa waku Japan
● Servo motor: Yaskawa waku Japan
● Chophimba chogwira: Japanese PRO-FACE
● Main Motor: Taiwan FUKUTA
● Bearing: NSK yaku Japan
● Pampu yopumira: Germany BECKER
(1) Chodyetsa mapepala choyendetsedwa ndi servo chokha.
(2) Kuzungulira, kusakaniza ndi kumata guluu wosungunuka ndi wozizira wokha.
(3) Tepi yosungunuka ndi kutentha imangotumiza, kudula, ndi kumata ngodya za bokosi la makatoni nthawi imodzi.
(4) Fani yoyamwa mpweya yomwe ili pansi pa lamba wonyamulira mpweya imatha kuletsa pepala lomatidwa kuti lisapatuke.
(5) Bokosi lamkati la pepala lomata ndi makatoni limagwiritsa ntchito makina oikira malo a Yamaha robot ndi kamera kuti liwone bwino. Cholakwika cha kuwona ndi ±0.1mm.
(6) Chogwirira bokosicho chimatha kusonkhanitsa ndikupereka bokosilo ku chokulungira.
(7) Chophimbacho chimatha kutumiza mabokosi, kukulunga, kupinda makutu ndi mbali za mapepala nthawi zonse ndikupanga bokosilo nthawi imodzi.
(8) Makina onsewa amagwiritsa ntchito chowongolera kuyenda mwachangu, loboti ya Yamaha ndi makina oyika kamera ndi HMI yokhudza sikirini kuti apange mabokosi okha nthawi imodzi.
(9) Imatha kuzindikira mavuto ndikuwachenjeza okha.
| RB185A Wopanga mabokosi olimba okha | |||
| 1 | Kukula kwa pepala (A×B) | Amin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Kukhuthala kwa pepala | 100-200g/m2 | |
| 3 | Makulidwe a makatoni (T) | 0.8 ~ 3mm | |
| 4 | Kukula kwa chinthu chomalizidwa (bokosi)(W×L×H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Kukula kwa pepala lopindidwa (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Kulondola | ± 0.10mm | |
| 7 | Liwiro la kupanga | ≤30mapepala/mphindi | |
| 8 | Mphamvu ya injini | 17.29kw/380v 3phase | |
| 9 | Mphamvu ya chotenthetsera | 6kw | |
| 10 | Kupereka mpweya | 50L/mphindi 0.6Mpa | |
| 11 | Kulemera kwa makina | 6800kg | |
| 12 | Kukula kwa makina | L7000×W4100×H3600mm | |
● Makulidwe a bokosi la Max.&Min. amayesedwa malinga ndi kukula ndi mtundu wa pepala.
● Liwiro la makina limadalira kukula kwa mabokosi
● Kutalika kwa mapepala: 300mm (Max)
● Kuchuluka kwa thanki ya guluu: 60L
● Nthawi yogwira ntchito kwa wogwiritsa ntchito waluso kuchokera ku chinthu chimodzi kupita ku china: mphindi 45
● Mtundu wa pepala: 1, 2, 3
Chopanga bokosi cholimba chokha chimapangidwa ndi Gluer (gawo lodyetsera ndi glue papepala), Yoyamba (gawo lopachika la ngodya zinayi), Spotter (gawo loyika) ndi Wrapper (gawo lopachika bokosi), zomwe zimayendetsedwa kudzera mu PLC munjira yolumikizirana.
(1)Gluer (chogwiritsira ntchito popangira mapepala ndi kumatira)
● Chodyetsa mapepala chatsopano choyendetsedwa ndi servo chimagwiritsa ntchito mtundu wothira mapepala pambuyo poyamwa kuti chipereke mapepala omwe amaletsa mapepala awiri kulowa mu makinawo.
● Dongosolo la mafuta okhuthala limaonetsetsa kuti gawo lililonse limakhala lopaka mafuta komanso kuti liziyenda bwino.
● Thanki ya guluu imakhala ndi kutentha kofanana, imasakanikirana yokha, kusefa ndi kumata mu kayendedwe ka madzi. Ili ndi ma valve othamanga omwe angathandize wogwiritsa ntchito kuyeretsa ma gluing roller mwachangu mu mphindi 3-5.
● Pampu ya diaphragm yopangidwa ndi mpweya ingagwiritsidwe ntchito pa guluu woyera komanso guluu wosungunuka wotentha.
● Chipangizo chosankha: mita ya kukhuthala kwa guluu, kuwongolera kukhuthala kwa guluu panthawi yake.
● Ma rollers a glue okhala ndi chrome amagwiritsidwa ntchito pa guluu wosiyanasiyana, wokhala ndi kulimba.
● Chingwe chokokera cha mkuwa cholumikizidwa ku chokulungira cha guluu, cholimba.
● Chingwe chowongolera chaching'ono chimawongolera bwino makulidwe a guluu.
(2)Yoyamba (yopangira ma glue okhala ndi ngodya zinayi)
●Katoni yofulumira yoyika ndi kusuntha, (Kutalika Kwambiri 1000mm.) Imadyetsa makatoni yokha popanda kuyimitsa
●Tepi ya pepala losungunuka ndi kutentha imangotumiza, kudula ndi kumata yokha m'makona anayi.
●Alamu yodziwikira yokha ya tepi yosungunuka ndi kutentha ikutha
●Lamba wonyamulira wokha walumikizidwa ku Fomer ndi Spotter.
●Chodyetsa makatoni chimatha kuyang'anira chokha momwe makinawo akugwirira ntchito malinga ndi momwe makinawo alili mu linking mode.
(3) Spotter (gawo loyimilira)
●Lamba wakuda ndi woyera wokhala ndi fan yopopera mpweya woipa umasunga pepala lomatidwa popanda kupatuka.
●Mabokosi a makatoni amatumizidwa nthawi zonse ku malo oimikapo zinthu.
●YAMAHA 500 Makina a mkono (loboti) okhala ndi makamera atatu a HD, olondola +/- 0.1mm.
●Makamera awiri pamwamba pa lamba kuti agwire malo a pepala, kamera imodzi pansi pa lamba kuti agwire malo a bokosi la makatoni.
●Magulu onse olamulira zithunzi ndi osavuta kumva komanso kugwiritsa ntchito.
●Bokosi lisanayambe kukanikiza chipangizocho, konzani pepala ndi bokosilo mwamphamvu ndikuchotsa thovu
(4) Chokulungira (chokulungira)
● Chipangizo chogwirira chimatha kunyamula bokosilo ndi silinda ya mpweya yomwe imateteza bwino mapepalawo kuti asakhwime.
● Gwiritsani ntchito YASKAWA servo system ndi pneumatic control structure kuti muphimbe bokosilo, kusintha mwachangu kukula kwa digito.
● Ikani masilinda a mpweya m'makutu opindika a mapepala, omwe amatha kumaliza pempho losiyana la bokosi.
● Imatha kumaliza bokosi la njira zopindika kamodzi ndi zopindika zambiri. (Malo osapitirira 4)
● Kapangidwe ka nkhungu kosapitirira pakati, kothandiza kupewa mavuto oyeretsa nkhungu, zomwe zinapangitsa kukula kopindika mkati kukhala kozama (Max. 100mm)
● Chivundikiro choteteza chokhala ndi mawonekedwe abwino.
● Mawonekedwe odziyimira pawokha a chipangizo chokulunga zinthu zimapangitsa kuti zinthu zikhale zosavuta.
● Lamba wa Conveyor amasonkhanitsa mabokosiwo okha ndikuwachotsa mu Wrapper.
Kugwirizana kofanana pakati pa zizindikiro:
W+2H-4T≤C(Max) L+2H-4T≤D(Max)
A(Min)≤W+2H+2T+2R≤A(Max) B(Min)≤L+2H+2T+2R≤B(Max)
Kuyenda kwa Zamalonda:
1. Zofunikira pa Malo
Makinawa ayenera kuyikidwa pamalo osalala komanso olimba omwe angatsimikizire kuti ali ndi mphamvu zokwanira zonyamula katundu (pafupifupi 500kg/m2).2Malo ozungulira makina ayenera kukhala ndi malo okwanira ogwirira ntchito ndi kukonza.
2. Kukula
-3 Ogwira ntchito: Woyendetsa wamkulu m'modzi, 1(0) amanyamula zinthuzo, 1 amasonkhanitsa bokosilo
Dziwani: Makinawa ali ndi njira ziwiri. Makasitomala amatha kusankha njira ndikuyika makinawo pamalo abwino kwambiri. Pano pali njira ziwiri zoti mugwiritse ntchito.
A.
B
3. Mikhalidwe Yozungulira
● Kutentha: kutentha kwa mpweya kuyenera kukhala pafupifupi 18-24°C (Chida choziziritsira mpweya chiyenera kukhala ndi zipangizo nthawi yachilimwe.)
● Chinyezi: Chinyezi chiyenera kulamulidwa pafupifupi 50%-60%.
● Kuunikira: pamwamba pa 300LUX komwe kungatsimikizire kuti zida zamagetsi zimatha kugwira ntchito nthawi zonse.
● Kupewa mpweya wa mafuta, mankhwala, asidi, alkali, zinthu zophulika komanso zoyaka.
● Kuteteza makinawo kuti asagwedezeke kapena kugwedezeka ndipo akhale pafupi ndi chipangizo chamagetsi chokhala ndi mphamvu zamagetsi zamagetsi zomwe zimathamanga kwambiri.
● Kuti isagwere padzuwa mwachindunji.
● Kuti isapunthidwe mwachindunji ndi fan.
4. Zofunikira pa Zipangizo
● Mapepala ndi makatoni ziyenera kukhala zathyathyathya nthawi zonse. Chinyezi cha makatoni chiyenera kukhala pafupifupi 9%-13%.
● Pepala lopangidwa ndi laminated liyenera kukonzedwa ndi magetsi m'mbali ziwiri.
5. Mtundu wa pepala lomatidwa ndi wofanana kapena wofanana ndi wa lamba wonyamulira katundu (wakuda), ndipo mtundu wina wa tepi womatidwa uyenera kumamatiridwa pa lamba wonyamulira katundu.
6. Mphamvu: 380V/50Hz 3phase (nthawi zina, imatha kukhala 220V/50Hz、415V/Hz malinga ndi momwe zinthu zilili m'maiko osiyanasiyana).
7. Mpweya: mlengalenga 6 (kuthamanga kwa mlengalenga), 50L/mphindi. Mpweya wosauka udzabweretsa mavuto kwa makina. Zidzachepetsa kwambiri kudalirika ndi moyo wa makina opumira, zomwe zingapangitse kuti makinawo awonongeke kapena kuwonongeka komwe kungapitirire mtengo ndi kukonza makinawo. Chifukwa chake, iyenera kuperekedwa mwaukadaulo ndi makina abwino opumira mpweya ndi zinthu zake. Njira zotsatirazi ndi zotsukira mpweya zomwe zingagwiritsidwe ntchito pongotchula:
| 1 | Chokometsera mpweya | ||
| 3 | Thanki ya mpweya | 4 | Fyuluta yayikulu ya mapaipi |
| 5 | Chowumitsira chozizira | 6 | Cholekanitsa mafuta ndi nthunzi |
● Chokometsera mpweya ndi chinthu chosakhala chachizolowezi pa makina awa. Makina awa sapatsidwa chokometsera mpweya. Amagulidwa ndi makasitomala paokha.
● Ntchito ya thanki ya mpweya:
a. Kuziziritsa mpweya pang'ono ndi kutentha kwakukulu kotuluka mu compressor ya mpweya kudzera mu thanki ya mpweya.
b. Kukhazikitsa mphamvu yomwe zinthu zoyendetsera kumbuyo zimagwiritsa ntchito pazinthu zoyendetsa mpweya.
● Fyuluta yaikulu ya mapaipi ndi kuchotsa mafuta otayira, madzi ndi fumbi, ndi zina zotero mumlengalenga wopanikizika kuti makina owumitsira agwire bwino ntchito pakapita nthawi ndikuwonjezera nthawi ya fyuluta yolondola komanso yowumitsira kumbuyo.
● Chowumitsira mpweya chopangidwa ndi makina oziziritsira ndi chosefa ndikulekanitsa madzi kapena chinyezi chomwe chili mu mpweya woumitsidwa womwe umakonzedwa ndi choziziritsira, cholekanitsa madzi ndi mafuta, thanki ya mpweya ndi fyuluta yayikulu ya chitoliro mpweya woumitsidwa utachotsedwa.
● Cholekanitsa mafuta ndi chosefa ndikulekanitsa madzi kapena chinyezi chomwe chili mumpweya wopanikizika womwe umakonzedwa ndi chowumitsira.
8. Anthu: pofuna kuteteza woyendetsa ndi makina, komanso kugwiritsa ntchito bwino ntchito ya makinawo ndikuchepetsa mavuto ndikuwonjezera nthawi yake, anthu awiri kapena atatu, akatswiri aluso omwe amatha kugwiritsa ntchito ndi kusamalira makinawo ayenera kupatsidwa ntchito yoyendetsa makinawo.
9. Zipangizo zothandizira
● Tepi yotentha yosungunula: Malo osungunuka: 150-180°C
| M'lifupi | 22mm |
| Kunja kwa m'mimba mwake | 215mm |
| Utali | Pafupifupi mamita 250 |
| M'mimba mwake wa pakati | 40mm |
| Kukhuthala | 81g |
| Mtundu | Yoyera, yachikasu, yowonekera (pulasitiki) |
| Kulongedza | Ma roll 20 pa katoni iliyonse |
| Chithunzi |   |
● Guluu: guluu wa nyama (jeli, gel wa Shili), kufotokozera: kalembedwe kouma mofulumira kwambiri
| MAONEKEDWE | Ma jelly blocks okhala ndi mtundu wowala wa amber kapena wachikasu wopepuka |
| KUKWERA | 1400±100CPS@60℃ isanasungunuke (Kutengera BROOKFIELD MODEL RVF) |
| KUTENTHA | 60℃ - 65℃ |
| LIWIRO | Zidutswa 20 - 30 pa mphindi |
| KUSUNGULUTSA | Kusakaniza ndi madzi mpaka 5% - 10% ya kulemera kwa guluu |
| ZOMWE ZILI ZOTHANDIZA | 60.0±1.0% |
| CHITHUNZI |  |
● Chitsanzocho chingakhale chamatabwa, pulasitiki, aluminiyamu (malinga ndi zomwe zapangidwa).
| Matabwa Kuchuluka kochepa Mtengo wotsika. |  |
| Pulasitiki Kuchuluka≥ 50,000.00 Yolimba. |  |
| Aluminiyamu Kuchuluka ≥100,000.00 Cholimba & cholondola kwambiri. |  |
Chowonjezera:
Chodulira makatoni cha FD-KL1300A
(Zida Zothandizira)
Amagwiritsidwa ntchito makamaka podula zinthu monga bolodi lolimba, makatoni a mafakitale, makatoni a imvi, ndi zina zotero.
Ndikofunikira pa mabuku olimba, mabokosi, ndi zina zotero.
1. Kudyetsa makatoni akuluakulu ndi manja ndi makatoni ang'onoang'ono okha. Kupereka chithandizo kumayendetsedwa ndi kukonzedwa kudzera pa sikirini yokhudza.
2. Masilinda a pneumatic amayang'anira kuthamanga kwa mpweya, kusintha kosavuta kwa makulidwe a makatoni.
3. Chivundikiro cha chitetezo chapangidwa motsatira muyezo wa European CE.
4. Gwiritsani ntchito njira yothira mafuta mozama, yosavuta kusamalira.
5. Kapangidwe kake kapangidwa ndi chitsulo chosungunula, chokhazikika popanda kupindika.
6. Chotsukira chimadula zinyalalazo m'zidutswa zazing'ono ndikuzitulutsa ndi lamba wonyamulira.
7. Zotulutsa zomalizidwa: ndi lamba wonyamulira wa mamita awiri kuti azisonkhanitsa.
Kuyenda kwa Kupanga:
Gawo lalikulu laukadaulo:
| Chitsanzo | FD-KL1300A |
| M'lifupi mwa khadibodi | W≤1300mm, L≤1300mm W1 = 100-800mm, W2≥55mm |
| Kukhuthala kwa khadibodi | 1-3mm |
| Liwiro la kupanga | ≤60m/mphindi |
| Kulondola | +-0.1mm |
| Mphamvu ya injini | 4kw/380v 3phase |
| Kupereka mpweya | 0.1L/mphindi 0.6Mpa |
| Kulemera kwa makina | 1300kg |
| Kukula kwa makina | L3260×W1815×H1225mm |
Chidziwitso: Sitipereka compressor ya mpweya.
Chodyetsa chokha
Imagwiritsa ntchito chodyetsa chomwe chimakokedwa pansi chomwe chimadyetsa zinthuzo popanda kuyimitsa. Imapezeka kuti idyetse bolodi laling'ono lokha.
Servondi mpira kagwere
Zodyetsera zimayendetsedwa ndi screw ya mpira, yoyendetsedwa ndi mota ya servo yomwe imawongolera bwino kulondola ndikupangitsa kusintha kukhala kosavuta.
Ma seti 8wa WapamwambaMipeni yabwino
Gwiritsani ntchito mipeni yozungulira yopangidwa ndi aloyi yomwe imachepetsa kusweka ndikuwongolera luso lodulira. Yolimba.
Kukhazikitsa mtunda wa mpeni wokha
Mtunda wa mizere yodulidwa ukhoza kukhazikitsidwa pogwiritsa ntchito sikirini yokhudza. Malinga ndi momwe zinthu zilili, chitsogozocho chidzasunthira chokha pamalowo. Palibe muyeso wofunikira.
Chivundikiro cha chitetezo cha muyezo wa CE
Chivundikiro chachitetezo chapangidwa motsatira muyezo wa CE womwe umaletsa kusokonekera bwino ndikuwonetsetsa kuti chitetezo cha munthu payekha chili bwino.
Chotsukira zinyalala
Zinyalalazo zidzaphwanyidwa zokha ndikusonkhanitsidwa podula pepala lalikulu la katoni.
Chipangizo chowongolera kuthamanga kwa mpweya
Gwiritsani ntchito masilinda a mpweya kuti muwongolere kuthamanga kwa mpweya zomwe zimachepetsa kufunika kwa ogwira ntchito.
Zenera logwira
HMI yochezeka imathandiza kusintha kosavuta komanso mwachangu. Ndi Auto counter, alamu ndi mipeni mtunda, kusintha chilankhulo.
