| Resin laminating na sutura | LDPE, PP da sauransu |
| Kayan kayan da aka yi da suttura | takarda (80—400g/m²) |
| Matsakaicin gudun injina | 300m/min (gudun aiki ya dogara da kauri da faɗin shafi) |
| Faɗin shafi | 600—1200, faɗin naɗin jagora: 1300mm |
| Kauri na shafi | 0.008—0.05mm (Sukuri ɗaya) |
| Kuskuren kauri na rufi | ≤±5% |
| Tsarin saita tashin hankali ta atomatik | 3-100kg cikakken riba |
| Matsakaicin adadin extruder | 250 kg/sa'a |
| Filin sanyaya nadi | ∅800×1300 |
| Diamita na Sukuri | ∅Rabo na 110mm35:1 |
| Matsakaicin diamita mai sassautawa | ∅1600mm |
| Matsakaicin diamita na dawowa | ∅1600mm |
| Diamita na core paper mai sassauci: 3″6″ da diamita na core paper mai juyawa: 3″6″ | |
| Injin fitar da kaya (Extruder) yana da ƙarfin 45kw | |
| Jimlar ƙarfi | kimanin 200 Kw |
| Nauyin injin | kimanin 39000kg |
| Girman waje | 16110 mm × 10500 mm × 3800 mm |
| Launin jikin injin | Toka da Ja |
1. Sashen sassauta iska (tare da PLC, servo yana hutawa)
1.1 Sake kunna firam ɗin
Tsarin: Tsarin da ba shi da shaft mai cirewa daga ruwa
Manhajar BA series splicer tana samar da wani muhimmin ɓangare na layin lamination kuma ana sanya ta a kan wurin naɗawa a ƙarƙashin tsarin gadar. Yana ba da damar ci gaba da gudanar da naɗawa takarda da ke akwai zuwa naɗawa takarda na gaba ba tare da dakatar da samarwa ba.
A cikin firam ɗin gefen mai haɗa abin, akwai kan mai haɗa abin da ke motsi guda biyu da kuma ɓangaren tallafi mai motsi na tsakiya. A samansa akwai na'urori guda biyu masu motsi.
Na'urar capstan roll, reverse idler roll da kuma tsarin 'double dancer' suna samar da sashen tara takardu wanda ke iya tara takardu har sau 4 na tsawon abin da ke haɗa su.
Ana sarrafa injin ta hanyar kwamitin aiki da ke kan injin
Gudun haɗin takarda Max.300m/min
a) lokacin da ƙarfin takarda ya wuce 0.45KG/mm, matsakaicin 300m/min;
b) lokacin da ƙarfin takarda ya wuce 0.4KG/mm, matsakaicin 250m/min;
c) lokacin da ƙarfin takarda ya wuce 0.35KG/mm, matsakaicin 150m/min;
Faɗin takarda
Matsakaicin. 1200mm
Matsakaici. 500mm
Gudun CE-300
Matsakaicin. mita 300/minti
Bayanan iska
Saita matsin lamba 6.5 mashaya
Matsi mafi ƙaranci 6 mashaya
Samfurin CE-300
Ƙarfi 3.2kVA, 380VAC/50Hz/20A
Ƙarfin wutar lantarki mai sarrafawa 12VDC/24VDC
1.1.1 Na'urar riƙe sandar hydraulic mai zaman kanta wacce ke da sauƙin sassautawa ta hanyar amfani da sandar aiki biyu, ba tare da sandar iska ba, tana da nauyin hydraulic, tana adana farashin tsarin injina. Canjin juyawa ta atomatik na shaft AB, ƙarancin ɓatar da kayan aiki.
1.1.2 Matsakaicin diamita na sassautawa.: ¢ 1600mm
1.1.3 Tsarin saita tashin hankali ta atomatik : 3—70kg cikakken gefe
Daidaiton matsin lamba 1.1.4: ± 0.2kg
1.1.5 core na takarda: 3" 6"
1.1.6 Tsarin sarrafa tashin hankali: nau'in na'urar gano tashin hankali ta hanyar daidaiton ƙarfin gano potentiometer, ikon sarrafawa na tsakiya na PLC mai shirye-shirye
1.1.7 Tsarin sarrafa tuƙi: birki na silinda na PIH, ra'ayoyin mai juyawa cikin sauri, daidaitaccen matsi mai daidaita bawul ɗin rufe madauki, mai sarrafawa mai iya sarrafawa ta tsakiya na PLC
1.1.8 Saitin tashin hankali: Ta hanyar daidaita matsi mai daidaita saitin bawul
1.2 Nau'in adanawa na'urar yankewa ta atomatik
1.2.1 Ajiya da ke amfani da na'urar busar da iska, tabbatar da kwanciyar hankali yayin ɗaukar takarda.
1.2.2 tsarin yankewa daban
1.2.3 PLC tana ƙididdige sabon saurin juyawa na shaft ta atomatik, kuma tana kiyaye gudu tare da babban saurin layi
1.2.4 Karɓi abin naɗin matsi na kayan aiki, abin yanka da ya karye .canjin sarrafa tashin hankali, sake saita duk zai iya ƙarewa ta atomatik
1.2.5 Canjin na'urar juyawa kafin ƙararrawa,: diamita na aiki lokacin da ya kai 150mm., injin zai ƙararrawa
1.3 Kulawa da Gyara: Tsarin Kulawa da Gyaran Fuskar Mai Amfani da Na'urar Photoelectric (tsarin BST)
2. Corona (Yilian customized)
Ƙarfin maganin Corona: 20 kw
3. Na'urar lamination ta na'ura mai aiki da karfin ruwa:
3.1 Tsarin mahaɗin laminating guda uku, na'urar juyawa ta baya, na iya sa ƙarfin mahaɗin na'urar juyawa ya daidaita, kuma ya yi ƙarfi sosai.
3.2 Cire abin naɗin roba na silicon: samfurin mahaɗin yana da sauƙin gani daga abin naɗin sanyaya, Hydraulic na iya matsewa sosai.
3.3 Tsarin lanƙwasa fim ɗin da ke daidaita fim ɗin,: zai iya sa fim ɗin ya fara aiki cikin sauri
3.4 Daidaita kayan ciyarwa na mahadi na iya shawo kan kauri kayan fim mara daidaito da sauransu rauni
3.5 Injin hura iska mai ƙarfi yana tsotse gefen datti da sauri.
3.6 Na'urar yankewa mai haɗawa
3.7 Motar tana tuƙi ta hanyar amfani da na'urar jujjuyawar mahaɗi
3.8 Mai sarrafa mitar Japan ne ke sarrafa injin mai jujjuyawar mahaɗin
Takamaiman bayani:
(1) Na'urar jujjuyawa mai haɗawa:¢ 800 × 1300mm guda 1
(2) Na'urar roba:¢ 260 × 1300mm guda 1
(3) Na'urar jujjuyawa:¢ 300 × 1300 mm guda 1
(4) Silinda mai haɗawa:¢ 63 × 150 guda 2
(5) Na'urar cire nadi: ¢ 130 × 1300 guda 1
(6) 11KWmotor(SHANGHAI) saiti 1
Mai sauya mita 11KW (JAPAN YASKAWA)
(8) mahaɗin juyawa: (2.5"2 1.25"4)
4. Mai fitar da kaya (daidaitawa ta atomatik tsayi)
4.1 Diamita na sukurori:¢ 110, Mafi girman mai fitar da kaya kusan :250kg/h (Fasahar Japan)
4.2 T-die( Taiwan GMA)
4.2.1 Faɗin Mould:1400mm
4.2.2 Faɗin da ya dace da mold: 500-1200mm
4.2.3 Gibin lebe na mold: 0.8mm, kauri na shafi: 0.008—0.05mm
4.2.4 Kuskuren kauri na shafi: ≤±5%
4.2.5 Bututun dumama na lantarki a cikin dumama, dumama mai inganci sosai, yanayin zafi yana ƙaruwa da sauri
4.2.6 Hanyar da aka rufe gaba ɗaya, Daidaita faɗin cikawa
4.3 Saurin sauya na'urorin sadarwa
4.4 Tafiya ta gaba da baya, tana iya ɗaga Trolley ta atomatik, kewayon ɗagawa: 0-100mm
4.5 Mould 7 yankunan sarrafa zafin jiki. Sukurori ganga 8 sashen sarrafa zafin jiki. mahaɗi 2 yanki sarrafa zafin jiki yana ɗaukar na'urorin dumama Infrared.
4.6 Akwatin gear mai rage ƙarfi, haƙori mai tauri (Guo tai guo mao)
4.7 Mai sarrafa zafin jiki na dijital sarrafa zafin jiki ta atomatik
Babban sassa:
(1) Motar AC mai ƙarfin 45kw (SHANGHAI)
(2) Mai sauya mita 45KW (JAPAN YASKAWA)
(3) Mai sarrafa zafin jiki na dijital guda 18
(4) Injin tafiya mai ƙarfin 1.5KW
5. Na'urar yanke wuka mai zagaye ta Pneumatic
5.1 Na'urar daidaita sikirin trapezoidal, canza faɗin yanke takarda
5.2 Mai yanke matsin lamba na huhu
5.3 5.5kw babban matsin lamba gefen sha
6. Sake juyawa Naúrar: Tsarin aiki mai nauyi na 3D
6.1 Tsarin Juyawa:
6.1.1 Injin sake juyawa na tashoshin lantarki na nau'in friction, babban saurin yankewa da ɗaukar kayan da aka gama ta atomatik, saukewa ta atomatik.
6.1.2 Matsakaicin diamita na juyawa: ¢ 1600 mm
6.1.3 gudun juyawa: 1r/min
6.1.4 ƙarfin jiki:3-70kg
6.1.5 Daidaiton tashin hankali:± 0.2kg
6.1.6 core na takarda: 3" 6"
6.1.7 Tsarin Kula da Tashin Hankali: Matashin silinda yana shawagi a kan tsarin na'urar birgima mai iyo, ana gano ta hanyar ma'aunin ƙarfin lantarki mai daidaito, kuma mai sarrafawa mai iya shiryawa PLC yana sarrafa tazara a tsakiya. (Silinda mai ƙarancin gogayya ta Japan SMC) saiti 1
6.1.8 Tsarin Kula da Tuki: Tukin mota na 11KW, ra'ayin saurin mai rikodin juyawa, Senlan AC inverter mai rufe madauki biyu, mai sarrafawa mai shirye-shirye PLC mai sarrafawa ta tsakiya. Saiti 1
6.1.9 Saitin Tashin Hankali Mai Dorewa: Saitin Daidaita Matsi Mai Daidaitawa (Japan SMC)
6.1.10 Saitin tashin hankali na taper: an saita shi ba tare da izini ba ta allon kwamfuta, sarrafa PLC, juyawa ta hanyar rabon wutar lantarki/iska (Japan SMC)
6.2 Na'urar Ciyarwa da Yankewa ta atomatik
6.2.1 Ana sarrafa na'urorin tallafi na haɗin gwiwa ta hanyar PLC don tuƙa motar don riƙe kayan daga na'urar gogewa
6.2.2 Tsarin Yankan Mai Zaman Kansa na Hydraulic
6.2.3 Lissafin PLC ta atomatik na tsarin ɗaukar kaya, an kammala maye gurbin ƙarar da maɓalli
6.2.4 Aikin Tallafawa Na'urar Naɗawa, Kayan Yankewa, Sake saitawa, da sauransu. An kammala ta atomatik
6.2.5 Bayani dalla-dalla
(1) Na'urar jujjuyawa: ¢700x1300mm sandar 1
(2) Motar iska: 11KW (Shanghai Lichao) saiti 1
(3) Akwatin gear mai juyawa: na'urar rage gear mai tauri (Thailand Mau)
(4) Injin Juyawa: 11KW (Japan Yaskawa) Saiti 1
(5) Akwatin kayan nadi na tallafi: saitin ƙarfi 1
(6) Na'urar rage gudu: haƙori mai tauri saitin ƙarfi 1
(7) Na'urar rage gudu ta tafiya mai birgima: saitin ƙarfi 1
(8) Tashar samar da wutar lantarki mai amfani da ruwa
7. Mai jan iska ta atomatik
8. Sashen Tuki
8.1 Babban injin, bel ɗin watsawa yana ɗaukar bel ɗin daidaitawa
8.2 Injin haɗawa, sake juyawa da kuma sassautawa: Bel ɗin tuƙi ya ɗauki kayan arc, sarka da watsa bel ɗin da aka haɗa
8.3 Babban akwatin gear na tuƙi: Hatimin gear helical da aka nutsar da mai, Tsarin watsa gear helical
9. Na'urar Kulawa
Kabad ɗin lantarki mai zaman kansa, ikon sarrafawa na tsakiya, wurin da aka haɗa tare da aikin kabad ɗin sarrafawa na tsakiya. Tsarin sarrafa kansa na injin ta amfani da saitin na'urar PLC (hollsys) mai ƙarfin sarrafawa mai yawa, da siginar tattaunawa ta injin mutum ta amfani da sadarwar hanyar sadarwa tsakanin hanyar sadarwa. PLC, na'urar fitarwa, hanyar tattaunawa ta injin mutum tsakanin tsarin tuƙi da kuma tsarin sarrafawa na atomatik da aka haɗa. Ga kowane sigogi, ana iya saita tashin hankali na na'urar nuni ta gani, gudu, kauri na rufi, gudu da yanayin aiki daban-daban.
10. wasu
11.1 Jagorar Na'urar Na'urar Na'urar Na'urar Na'urar: Anodization mai ƙarfi na na'urar na'urar na'urar, tsarin motsi
11.2 Na'urar rage ƙarfin lantarki ga Faransa Schneider, omron Japan, da sauransu.
11. alamar sassa
11.1 PLC (Beijing Hollysys)
11.2 Allon taɓawa (TAIWAN)
Mai sauya mita 11.3: Japan Yaskawa
11.4 Babban injin: SHANGHAI
Silinda mai ƙarancin gogayya 11.5 (Japan SMC)
11.6 Mai Haɗa AC (Schneider)
Maɓallin 11.7 (Schneider)
11. Injin haɗawa mai tsayayye (Taiwan)
Bawul mai daidaita matsin lamba na silinda 11.9 (Taiwan)
11.10 Bawul ɗin musayar maganadisu (Taiwan)
11.11 daidaitaccen bawul mai daidaita matsin lamba (SMC)
12. Abokin ciniki da kansa yana samar da kayan aiki
12.1 Sararin kayan aiki da tushe
12.2 Samar da kayan aiki ga kabad ɗin wutar lantarki na injina
12.3 Samar da ruwa ga kayan aikin injina a ciki da wajen ƙofar (mai siye yana shirya na'urar sanyaya ruwa)
12.4 Iskar gas ga na'urar da ke shiga da fita daga cikin ciki
12.5 Bututun shaye-shaye da fanka
12.6 Tattara, lodawa da sauke kayan tushe na kayan aikin da aka gama
12.7 Sauran kayan aikin da ba a lissafa a cikin kwangila ba
13. Jerin kayayyakin gyara:
| A'a. | Suna | Takamaiman bayani. |
| 1 | Maƙallin Thermocouple | 3M/4M/5M |
| 2 | Mai sarrafa zafin jiki | Omron |
| 3 | Bawul mai daidaita micro | 4V210-08 |
| 4 | Bawul mai daidaita micro | 4V310-10 |
| 5 | makullin kusanci | 1750 |
| 6 | Mai ƙarfi na'urar jigilar kaya | 150A和75A |
| 7 | makullin tafiya | 8108 |
| 10 | na'urar dumama | ϕ90*150mm,700W |
| 11 | na'urar dumama | ϕ350*100mm,1.7KW |
| 12 | na'urar dumama | 242*218mm,1.7KW |
| 13 | na'urar dumama | 218*218mm, 1KW |
| 14 | na'urar dumama | 218*120mm,800W |
| 15 | Maɓallin Schneider | ZB2BWM51C/41C/31C |
| 16 | zakara mai iska | |
| 17 | Tef ɗin zafin jiki mai girma | 50mm*33m |
| 18 | Tef ɗin Telflon | |
| 19 | Murfin rodi na Corona | 200*1300mm |
| 20 | Takardar jan ƙarfe | |
| 21 | matatar allo | |
| 22 | Zagaya ramuka | 150*80*2.5 |
| 23 | mai haɗa iska | |
| 24 | bindigar iska | |
| 25 | haɗin ruwa | 80A da 40A |
| 27 | sukurori da sauransu | |
| 28 | sarkar jan hankali | |
| 29 | akwatin kayan aiki |
Babban sassa da hoto:
Unwinder (Mai haɗa kai ta atomatik) → jagorar yanar gizo → Maganin Corona → Fitar da ɓangaren da ke haɗa Edge da kuma haɗa shi → Sake juyawa