RB185A KERA AKWATIN SERVO MAI SARAUTA TA AUTOMATIC MAI ƊAUKAR DA HANNU NA ROBOT
● Tsarin: Yaskawa na Japan Mai sarrafa motsi mai sauri
● Tsarin watsawa: Taiwan Yintai
● Kayan Wutar Lantarki: SCHNEIDER na Faransa
● Abubuwan da ke haifar da iska: SMC na Japan,
● Kayan aikin lantarki na daukar hoto: OMRON na Japan
● Mai Canzawa: YASKAWA na Japan
● Motar Servo: YASKAWA ta Japan
● Allon taɓawa: PRO-FACE na Japan
● Babban Mota: Taiwan FUKUTA
● Haifar: NSK na Japan
● Famfon injin tsotsa: Jamus BECKER
(1) Mai ciyar da takarda ta atomatik mai sarrafa servo.
(2) Tsarin zagayawa ta atomatik, haɗawa da mannewa na manne mai narkewa mai zafi da manne mai sanyi.
(3) Tef ɗin takarda mai narkewa mai zafi yana isar da, yankewa, da manna kusurwoyin akwatin kwali ta atomatik a cikin tsari ɗaya.
(4) Fanka mai tsotsar injin da ke ƙarƙashin bel ɗin jigilar kaya zai iya hana takardar da aka manne ta karkace.
(5) Akwatin ciki na takarda da kwali yana amfani da tsarin sanya robot da kyamara na Yamaha don gano daidai. Kuskuren tabo shine ±0.1mm.
(6) Mai riƙe akwatin zai iya tattarawa ta atomatik ya kuma kai akwatin ga na'urar.
(7) Naɗaɗɗen zai iya ci gaba da aika akwatunan isarwa, naɗewa, naɗe kunnuwa da gefen takarda sannan ya samar da akwatin a cikin tsari ɗaya.
(8) Injin gaba ɗaya yana amfani da na'urar sarrafa motsi mai sauri, robot ɗin Yamaha da tsarin sanya kyamara da kuma allon taɓawa na HMI don samar da akwatuna ta atomatik a cikin tsari ɗaya.
(9) Yana iya gano matsalolin ta atomatik kuma ya ba da gargaɗi daidai gwargwado.
| RB185A Mai yin akwatin tauri ta atomatik | |||
| 1 | Girman takarda (A × B) | Amin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Kauri takarda | 100-200g/m22 | |
| 3 | Kauri a kwali (T) | 0.8~3mm | |
| 4 | Girman samfurin (akwati) da aka gama(W×L×H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| Lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Girman takarda da aka naɗe (R) | Rmin | 10mm |
| Rmax | 100mm | ||
| 6 | Daidaito | ±0.10mm | |
| 7 | Saurin samarwa | ≤ zanen gado 30/minti | |
| 8 | Ƙarfin mota | 17.29kw/380v mataki na 3 | |
| 9 | Ƙarfin hita | 6kw | |
| 10 | Samar da iska | 50L/min 0.6Mpa | |
| 11 | Nauyin injin | 6800kg | |
| 12 | Girman injin | L7000×W4100×H3600mm | |
● Akwatin girman da ya fi girma da kuma mafi ƙaranci yana dogara ne akan girman takarda da ingancinsa.
● Saurin injin ya dogara da girman akwatunan
● Tsawon tarin takarda: 300mm (Matsakaicin)
● Ƙarar tankin manne: 60L
● Lokacin aiki ga ƙwararren ma'aikaci daga samfur ɗaya zuwa wani: minti 45
● Nau'in takarda: 1, 2, 3
Mai yin akwatin tauri ta atomatik ya ƙunshi Gluer (na'urar ciyar da takarda da mannewa), Tsohon (na'urar manna kusurwoyi huɗu), Spotter (na'urar sanyawa) da Wrapper (na'urar naɗe akwatin), waɗanda ake sarrafawa ta hanyar PLC a cikin yanayin haɗin kai.
(1)Manne (na'urar ciyar da takarda da mannewa)
● Sabuwar na'urar ciyar da takarda mai sarrafa servo ta ɗauki nau'in da ake turawa bayan tsotsa don isar da takarda wanda ke hana takardu biyu shiga cikin injin yadda ya kamata.
● Tsarin mai mai ƙarfi yana tabbatar da cewa kowane sashi yana shafa mai da kuma aiki yadda ya kamata.
● Tankin manne yana da yanayin zafi mai daidaito, yana haɗawa, tacewa da mannewa ta atomatik a cikin zagayawar jini. Yana da bawuloli masu saurin canzawa waɗanda zasu iya taimaka wa mai amfani ya tsaftace na'urorin mannewa cikin sauri cikin mintuna 3-5.
● Ana iya amfani da famfon diaphragm na nau'in iska don manne fari da manne mai narkewa mai zafi.
● Na'urar zaɓi: na'urar auna danko ta manne, sarrafa danko ta manne cikin lokaci.
● Ana amfani da na'urorin rubobin manne masu kauri ga manne daban-daban, waɗanda ke da juriya.
● Layin goge jan ƙarfe wanda aka taɓa shi da abin naɗin manne, mai ɗorewa.
● Ƙaramin gyaran hannu yana sarrafa kauri na manne yadda ya kamata.
(2)Tsohon (na'urar mannawa mai kusurwa huɗu)
●Mai tara kwali mai sauri da kuma mai canza kaya, (Tsawon da ya kai 1000mm). Yana ciyar da kwali ta atomatik ba tare da tsayawa ba
●Tef ɗin takarda mai narkewa mai zafi yana ɗauka, yankewa da mannawa ta atomatik a kusurwa huɗu.
●Ƙararrawa ta atomatik don tef ɗin takarda mai narkewa mai zafi yana ƙarewa
●Belin jigilar kaya na mota yana da alaƙa da Fomer da Spotter.
●Mai ciyar da kwali zai iya sa ido kan ayyukan ta atomatik bisa ga injinan da ke cikin yanayin haɗi.
(3) Spotter (na'urar sanyawa)
●Belin mai launin baƙi da fari tare da fanka mai tsotsawa yana riƙe takardar da aka manne ba tare da ya karkace ba
●Ana ci gaba da kai akwatunan kwali zuwa wurin da za a sanya su.
●YAMAHA 500 Hannun injina (robot) tare da tsarin sanya kyamarori 3 na HD, daidaito +/-0.1mm.
●Kyamara biyu a saman bel ɗin don kama matsayin takarda, kyamara ɗaya a ƙasan bel ɗin don kama matsayin akwatin kwali.
●Duk alamun kula da panel suna da sauƙin fahimta da aiki.
●Akwati kafin a danna na'urar, a gyara takardar da akwatin sosai sannan a cire kumfa.
(4) Na'urar rufewa (na'urar rufewa)
● Na'urar riƙewa za ta iya ɗaga akwatin ta hanyar silinda mai iska wanda ke guje wa karyewar takardar yadda ya kamata.
● Ɗauki tsarin servo na YASKAWA da tsarin sarrafa iska don naɗe akwatin, da sauri daidaita girman dijital.
● Yi amfani da silinda na iska a cikin kunnuwa na takarda, wanda zai iya kammala buƙatun akwati daban-daban.
● Yana iya kammala akwatin hanyoyin ninkawa ɗaya da ninkawa da yawa. (Mafi girman sau 4)
● Tsarin mold mara tsaka-tsaki, yadda ya kamata a guji matsalar tsaftace mold, wanda ya sa girman ninkawa ya fi zurfi (matsakaicin 100mm)
● Murfin aminci mai kyau.
● Tsarin aiki mai zaman kansa don na'urar naɗewa yana sauƙaƙa saitin sosai.
● Belin jigilar kaya yana tattara akwatunan ta atomatik sannan ya fitar da su daga Wrapper.
Alaƙar da ke tsakanin ƙayyadaddun bayanai:
W+2H-4T≤C(Matsakaicin) L+2H-4T≤D(Matsakaicin)
A(Min)≤W+2H+2T+2R≤A(Max) B(Min)≤L+2H+2T+2R≤B(Max)
Guduwar Samfuri:
1. Bukatun Ƙasa
Ya kamata a ɗora injin a kan ƙasa mai faɗi da ƙarfi wanda zai iya tabbatar da cewa yana da isasshen ƙarfin kaya (kimanin 500kg/m2)2). Ya kamata a ajiye isasshen sarari a kusa da injin don aiki da gyara.
2. Girman
-3 Ma'aikata: Babban ma'aikaci 1, 1(0) yana loda kayan, 1 yana tattara akwatin
Lura: Injin yana da hanyoyi guda biyu. Abokan ciniki za su iya zaɓar alkiblar kuma su shigar da injin a wuri mafi dacewa. A nan akwai tsare-tsare guda biyu don amfaninku.
A.
B
3. Yanayi na Yanayi
● Zafin jiki: ya kamata a kiyaye zafin jiki na yanayi a kusa da 18-24°C (Ya kamata a sanya na'urar sanyaya daki a lokacin rani).
● Danshi: Ya kamata a kula da danshin da ke tsakanin kashi 50%-60%.
● Haske: sama da 300LUX wanda zai iya tabbatar da cewa kayan aikin photoelectric na iya aiki akai-akai.
● Nisantar iskar gas, sinadarai, sinadarai masu guba, alkali, abubuwa masu fashewa da kuma masu ƙonewa.
● Don hana injin yin girgiza da girgiza da kuma kasancewa kusa da na'urar lantarki mai ƙarfin lantarki mai yawan mita.
● Domin hana shi shiga rana kai tsaye.
● Domin hana iska ta busa kai tsaye daga fanka.
4. Bukatun Kayan Aiki
● Ya kamata a ajiye takarda da kwali a wuri ɗaya a kowane lokaci. Ya kamata a kiyaye danshi na kwali tsakanin kashi 9%-13%.
● Ya kamata a sarrafa takardar da aka yi wa laminate ta hanyar amfani da lantarki a ɓangarorin biyu.
5. Launin takardar da aka manna yana kama da ko iri ɗaya da na bel ɗin jigilar kaya (baƙi), kuma wani launi na tef ɗin da aka manna ya kamata a manne shi a kan bel ɗin jigilar kaya.
6. Wutar lantarki: 380V/50Hz mataki na 3 (wani lokacin, yana iya zama 220V/50Hz, 415V/Hz bisa ga ainihin yanayin da ake ciki a ƙasashe daban-daban).
7. Iskar da ake samarwa: Yanayi 6 (matsin yanayi), 50L/min. Rashin ingancin iskar zai haifar da matsaloli ga injina. Zai rage dogaro da rayuwar tsarin numfashi sosai, wanda zai haifar da asara ko lalacewa da ka iya wuce farashi da kula da irin wannan tsarin. Saboda haka, dole ne a ware shi da tsarin samar da iska mai inganci da abubuwan da ke cikinsa. Ga hanyoyin tsarkake iska masu zuwa kawai don amfani:
| 1 | na'urar damfara ta iska | ||
| 3 | Tankin iska | 4 | Babban matatar bututun mai |
| 5 | Busar da na'urar busar da kaya irin ta sanyaya | 6 | Mai raba hazo mai |
● Na'urar sanyaya iska ba ta da wani tsari na musamman ga wannan na'urar. Ba a samar da na'urar sanyaya iska ba. Abokan ciniki ne ke siyan ta daban.
● Aikin tankin iska:
a. Don sanyaya iska kaɗan tare da yawan zafin jiki da ke fitowa daga na'urar sanyaya iska ta cikin tankin iska.
b. Don daidaita matsin lambar da abubuwan da ke kunna wutar lantarki a baya ke amfani da su don abubuwan da ke cikin iska.
● Babban matatar bututun shine cire mai, ruwa da ƙura, da sauransu a cikin iskar da aka matse domin inganta aikin busarwa a cikin tsari na gaba da kuma tsawaita rayuwar matatar daidai da busarwa a baya.
● Busar da injin sanyaya iska shine tacewa da raba ruwa ko danshi a cikin iskar da aka matse ta hanyar mai sanyaya, mai raba ruwa da mai, tankin iska da babban matattarar bututu bayan an cire iskar da aka matse.
● Mai raba hazo mai shine don tacewa da raba ruwa ko danshi a cikin iskar da aka matse ta hanyar busarwa.
8. Mutane: Domin kare lafiyar mai aiki da injin, da kuma amfani da cikakken damar aikin injin da rage matsaloli da kuma tsawaita rayuwarsa, ya kamata a sanya mutane 2-3, masu fasaha masu ƙwarewa waɗanda za su iya sarrafa injina da kuma kula da shi.
9. Kayan taimako
● Bayanin tef ɗin manne mai zafi: Wurin narkewa: 150-180°C
| Faɗi | 22mm |
| Diamita na waje | 215mm |
| Tsawon | Kimanin mita 250 |
| Diamita na tsakiya | 40mm |
| Kauri | 81g |
| Launi | Fari, rawaya, mai haske (roba) |
| Marufi | Rolls 20 a kowace kwali |
| Hoto |   |
● Manna: manna dabba (gel jelly, gel Shili), ƙayyadaddun bayanai: salon bushewa mai sauri mai sauri
| BAYANI | Jelly tubalan a cikin launin amber mai haske ko rawaya mai haske |
| ƊAUKAR ƊAUKAR | 1400±100CPS@60℃ kafin narkewa (Dangane da BROOKFIELD MISALI RVF) |
| ZAFI | 60℃ - 65℃ |
| GUDU | Guda 20 - 30 a minti daya |
| RUWANCI | Narkewa da ruwa har zuwa 5% - 10% na nauyin manne |
| ABUBUWAN DA KE CIKI | 60.0±1.0% |
| HOTO |  |
● Samfurin zai iya zama katako, filastik, aluminum (bisa ga fitowar samarwa).
| Katako Ƙaramin adadi Maras tsada. |  |
| Roba Adadi≥ 50,000.00 Mai ɗorewa. |  |
| Aluminum Adadi≥100,000.00 Daidaito mai ɗorewa da inganci. |  |
Kayan haɗi:
Mai yanka kwali FD-KL1300A
(Kayan Aiki na Taimako)
Ana amfani da shi galibi don yankan kayan aiki kamar katako, kwali na masana'antu, kwali mai launin toka, da sauransu.
Yana da mahimmanci ga littattafai masu kauri, akwatuna, da sauransu.
1. Ana ciyar da babban kwali da hannu da ƙaramin kwali ta atomatik. Ana sarrafa Servo kuma ana saita shi ta hanyar allon taɓawa.
2. Silinda masu numfashi suna sarrafa matsin lamba, sauƙin daidaitawa da kauri na kwali.
3. An tsara murfin tsaro bisa ga ƙa'idar CE ta Turai.
4. Ɗauki tsarin man shafawa mai ƙarfi, mai sauƙin kulawa.
5. Babban tsarin an yi shi ne da ƙarfe mai siminti, ba tare da lanƙwasawa ba.
6. Na'urar niƙa sharar tana yanke sharar zuwa ƙananan guntu sannan ta fitar da su da bel ɗin jigilar kaya.
7. An gama fitar da kayan aiki: tare da bel ɗin jigilar kaya mai tsawon mita 2 don tattarawa.
Gudun Samarwa:
Babban siga na fasaha:
| Samfuri | FD-KL1300A |
| Faɗin kwali | W≤1300mm, L≤1300mm W1 = 100-800mm, W2≥55mm |
| Kauri a kwali | 1-3mm |
| Saurin samarwa | ≤60m/min |
| Daidaito | +-0.1mm |
| Ƙarfin mota | 4kw/380v mataki na 3 |
| Samar da iska | 0.1L/min 0.6Mpa |
| Nauyin injin | 1300kg |
| Girman injin | L3260×W1815×H1225mm |
Bayani: Ba mu samar da na'urar sanyaya iska ba.
Mai ciyarwa ta atomatik
Yana ɗaukar abincin da aka ja a ƙasa wanda ke ciyar da kayan ba tare da tsayawa ba. Yana samuwa don ciyar da ƙaramin allo ta atomatik.
Servokuma Sukurin Ƙwallo
Ana sarrafa masu ciyarwa ta hanyar sukurori mai ƙwallon ƙafa, wanda injin servo ke tuƙawa wanda ke inganta daidaito yadda ya kamata kuma yana sauƙaƙa daidaitawa.
Saiti 8na BabbanWukake masu inganci
Yi amfani da wukake masu zagaye waɗanda ke rage gogewa da inganta aikin yankewa. Yana da ɗorewa.
Saitin nisan wuka ta atomatik
Ana iya saita nisan layukan da aka yanke ta hanyar allon taɓawa. Dangane da saitin, jagorar za ta motsa ta atomatik zuwa wurin. Ba a buƙatar aunawa.
Murfin aminci na yau da kullun na CE
An tsara murfin tsaro bisa ga ma'aunin CE wanda ke hana lalacewa yadda ya kamata kuma yana tabbatar da tsaron mutum.
na'urar niƙa sharar gida
Za a niƙa sharar ta atomatik sannan a tattara ta lokacin da ake yanke babban takardar kwali.
Na'urar sarrafa matsin lamba ta huhu
Ɗauki silinda na iska don sarrafa matsin lamba wanda ke rage buƙatar aiki ga ma'aikata.
Kariyar tabawa
HMI mai sauƙin amfani yana taimakawa wajen daidaitawa cikin sauƙi da sauri. Tare da na'urar sarrafawa ta atomatik, saita ƙararrawa da nisa na wuka, da kuma canza harshe.
