❖ Sisitemu ya PLC: OMRON PLC yo mu Buyapani, ecran y'ikoraho ya santimetero 10.4
System Sisitemu yo kohereza: Tayiwani Yintai
❖ Ibice by'amashanyarazi: French SCHNEIDER
❖ Ibice by'umwuka: SMC y'Abayapani
❖ Ibice by'amashanyarazi: SUNX y'Abayapani
❖ Imashini ipima impapuro ebyiri ikoresheje ikoranabuhanga rya Ultrasonic: KATO yo mu Buyapani
❖ Umukandara w'imodoka: HABASIT yo mu Busuwisi
❖ Servo Moteri: Yaskawa yo mu Buyapani
Kugabanya moteri: Tayiwani Chengbang
❖ Ibyuma bitanga isura: NSK yo mu Buyapani
❖ Sisitemu yo gushyiramo kole: roller y'icyuma kidafunze ya chrome, pompe y'ibikoresho by'umuringa
❖ Pompe y'ubukonje: ORION y'Abayapani
(1) Gutanga no gushyira kole ku mpapuro mu buryo bwikora
(2) Gutanga, gushyira no gushyira amakarita mu buryo bwikora.
(3) Gupfunyika no gukora ku mpande enye icyarimwe (hamwe n'icyuma gikata inguni cyikora)
(4) Imashini yose ikoresha imiterere y’ubwoko bufunguye. Ingendo zose zigaragara neza. Ibibazo bishobora gukemurwa byoroshye.
(5) Hamwe n'uburyo bworoshye bwo gukora bwa Human-Machine, ibibazo byose bizagaragara kuri mudasobwa.
(6) Igipfukisho cya Plexiglass cyakozwe hakurikijwe amahame ngenderwaho y’Uburayi, gifite umutekano n’ubumuntu.
| Imashini ikora amasanduku yikora | FD-AFM450A | |
| 1 | Ingano y'impapuro (A×B) | MIN: 130×230mm uburebure bwa 480×830mm |
| 2 | Ubunini bw'impapuro | 100~200g/m2 |
| 3 | Ubugari bw'ikadiyo (T) | 1 ~ 3mm |
| 4 | Ingano y'ibicuruzwa byarangiye (W×L) | MIN: 100×200mm uburebure bwa mbere: 450×800mm |
| 5 | Uruti rw'umugongo (S) | 10mm |
| 6 | Ingano y'impapuro zipfunyitse (R) | 10 ~ 18mm |
| 7 | Ingano ntarengwa y'ikarito | Ibice 6 |
| 8 | Uburyo bwo gukora neza | ± 0.50mm |
| 9 | Umuvuduko w'umusaruro | ≦impapuro 25/umunota |
| 10 | Ingufu za moteri | 5kw/380v 3phase |
| 11 | Itangwa ry'umwuka | Litiro 30/iminota 0.6Mpa |
| 12 | Ingufu z'ubushyuhe | 6kw |
| 13 | Uburemere bw'imashini | ibiro 3200 |
❖ Ingano za gasanduku zifite ubunini bwa Max.& Min. zishingiye ku bunini bw'impapuro n'ubwiza bwazo.
❖ Umuvuduko w'imashini uterwa n'ingano y'udusanduku
❖ Uburebure bw'amakarito: 220mm
❖ Uburebure bw'impapuro zishyirwa hamwe: 280mm
❖ Ingano y'ikigega cya kole: 60L
❖ Igihe cyo guhinduranya akazi ku muntu ukoresha ibikoresho bitandukanye: iminota 30
❖ Uruti rw'umugongo rworoshye: ≥0.3mm mu bugari, 10-60mm mu bugari, 0-450mm mu burebure
(1)Igice cyo kugaburira:
❖ Uburyo bwo kongerera imbaraga amashanyarazi: uburyo bworoshye bwo kubaka, uburyo bworoshye bwo gukora, igishushanyo mbonera gishya, kigenzurwa na PLC, kugenda neza. (iki ni cyo gishya cya mbere cyakozwe mu rugo kandi ni ibicuruzwa byacu bifite patenti.)
❖ Ikoresha igikoresho cyo gupima impapuro ebyiri gikozwe muri ultrasound ku gikoresho cyo kohereza impapuro
❖ Imashini ikosora impapuro igenzura ko impapuro zitazahinduka nyuma yo gusigwa kole
(2)Igice cyo Gushyiramo Kole:
❖ Uburyo bwo kongerera imbaraga amashanyarazi: uburyo bworoshye bwo kubaka, uburyo bworoshye bwo gukora, igishushanyo mbonera gishya, kigenzurwa na PLC, kugenda neza. (iki ni cyo gishya cya mbere cyakozwe mu rugo kandi ni ibicuruzwa byacu bifite patenti.)
❖ Ikoresha igikoresho cyo gupima impapuro ebyiri gikozwe muri ultrasound ku gikoresho cyo kohereza impapuro
❖ Imashini ikosora impapuro igenzura ko impapuro zitazahinduka nyuma yo gusigwa kole
❖ Ikigega cya kole gishobora gukora kole mu buryo bwikora, kikavanga kandi kigahora gishyushya kandi kikayungurura. Hamwe na valve yihuta, bizatwara iminota 3-5 gusa kugira ngo umukoresha asukure silinda yo gufunga.
❖ Igipimo cy'ubukonje bwa kole. (Ntabwo ari ngombwa)
(3) Ishami rishinzwe gutwara amakarita
❖ Ikoresha uburyo bwo gushyiramo amakarito buri gihe, butuma umuvuduko w'umusaruro urushaho kwiyongera.
❖ Imashini ipima ubwikorezi bw'amakarita: imashini izahagarara kandi itange amakuru mu gihe idafite agace kamwe cyangwa menshi k'amakarita mu gutwara ibintu.
❖ Igikoresho cyoroshye cy'umugongo, gitanga umugongo woroshye kandi kigacibwa mu buryo bwikora. (Ntabwo ari ngombwa)
(4) Igice cyo gupima aho umuntu aherereye
❖ Ikoresha moteri ya servo kugira ngo itware icyuma gitwara amakarito hamwe n'uturemangingo tw'amashanyarazi dufite ubuhanga bwo hejuru kugira ngo amakarito ashyirwe mu mwanya wayo.
❖ Umushyushya w'amashanyarazi ukoresha umuyaga ushyushye munsi y'umukandara w'umuyoboro ushobora gukurura impapuro neza ku mukandara w'umuyoboro.
❖ Ikarita itwara abantu ikoresha moteri ya servo
❖ Servo na sensor positioning tool byongera ubwiza. (Ntabwo ari ngombwa)
❖ Uburyo bwo kugenzura PLC kuri interineti
❖ Silinda ikoreshwa mbere yo gukanda ku mukandara w’imodoka ishobora kwemeza ko ikarito n’impapuro byagaragaye mbere yuko impande zabyo zipfunyika.
(5) Kane-impandeigikoresho cyo kuzinga
❖ Ifata umukandara wo hasi wa firime kugira ngo izinge aho kuzamura no ku mpande z'iburyo.
Igikoresho cyo gukata kizaguha igisubizo cyo gupfunyika neza
❖ Ikoresha icyuma gikata impene kugira ngo gikate impande.
❖ Ikoresha icyuma gitwara ibintu kijya no kugaruka ku mpande z'imbere n'inyuma hamwe n'icyuma gifata ibintu kigomba gupfunyika.
❖ Imigozi myinshi ikoreshwa mu gukanda igenzura ubuziranenge bw'ibicuruzwa bya nyuma bidafite utubuto.
1. Ibisabwa ku butaka
Imashini igomba gushyirwa ku butaka bunini kandi bukomeye kugira ngo igire ubushobozi buhagije bwo gutwara imizigo (hafi 300kg/m2).2). Impande z'imashini zigomba kugira umwanya uhagije wo kuyikoresha no kuyibungabunga.
2. Ingano y'imashini
3. Imiterere y'ikirere
❖ Ubushyuhe: Ubushyuhe bw'ikirere bugomba kuguma kuri 18-24°C (Imashini ikora icyuma gikonjesha igomba kuba ifite ibikoresho mu mpeshyi)
❖ Ubushuhe: ubushuhe bugomba kugenzurwa hagati ya 50-60%
❖ Amatara: Hafi 300LUX ishobora gutuma ibice by'amashanyarazi bikora neza buri gihe.
❖ Kuba kure y’imyuka ya peteroli, imiti, aside, alkali, ibintu biturika n’ibishobora gutwika.
❖ Kurinda imashini kunyeganyega no kunyeganyega no kuba icumbikiye igikoresho cy'amashanyarazi gifite ingufu za elegitoroniki zikoresha amashanyarazi menshi.
❖ Kugira ngo idahita ihura n'izuba.
❖ Kugira ngo idapfa guhuhwa n'umufana
4. Ibisabwa ku bikoresho
❖ Impapuro n'amakarito bigomba kuguma biringaniye igihe cyose.
❖ Laminating y'impapuro igomba gutunganywa hakoreshejwe amashanyarazi mu buryo bw'uruhande rubiri.
❖ Ubuhanga bwo gukata ikarito bugomba kugenzurwa munsi ya ± 0.30mm (Icyifuzo: gukoresha ikarito ikata KL1300 na s
5. Ibara ry'urupapuro rwashyizwemo kole risa cyangwa risa n'iry'umukandara w'umukandara (umukara), kandi irindi bara rya kole rigomba gushyirwa ku mukandara w'umukandara. (Muri rusange, shyiraho kaseti y'ubugari bwa mm 10 munsi y'icyuma gipima, vuga ko ibara rya kaseti: umweru)
6. Ingufu: Ingufu 3, 380V/50Hz, rimwe na rimwe, zishobora kuba 220V/50Hz 415V/Hz bitewe n'imiterere nyayo mu bihugu bitandukanye.
7. Ingufu z'umwuka: ikirere 5-8 (umuvuduko w'ikirere), 30L/umunota. Ubwiza bw'umwuka mubi ahanini buzagira ingaruka mbi ku mashini. Bizagabanya cyane ubwizigirwa n'ubuzima bw'imashini zikoresha umwuka, ibyo bikazatuma igabanuka cyangwa kwangirika bishobora kurenza ikiguzi n'isukura ry'iyo mashini. Bityo rero, igomba gushyirwaho tekiniki ifite ubwiza bw'umwuka n'ibintu byayo. Ubu buryo bukurikira ni bwo bwo gusukura umwuka gusa:
| 1 | Kompressor y'umwuka | ||
| 3 | Ikigega cy'umwuka | 4 | Akayunguruzo k'imiyoboro minini |
| 5 | Icyuma cyumisha icyuma gikonjesha | 6 | Igitandukanya amavuta n'igihu |
❖ Kompresa y'umwuka ni igice kidasanzwe kuri iyi mashini. Iyi mashini ntabwo ihabwa kompresa y'umwuka. Abakiriya bayigura ku giti cyabo (Ingufu za kompresa y'umwuka: 11kw, igipimo cy'umuvuduko w'umwuka: 1.5m3/umunota).
❖ Imikorere y'ikigega cy'umwuka (ingano ya metero 13, igitutu: 0.8MPa):
a. Gukonjesha igice cy'umwuka hamwe n'ubushyuhe bwinshi buva muri compressor y'umwuka unyuze mu kigega cy'umwuka.
b. Gutuza umuvuduko w'ibice by'umwuka biri inyuma bikoresha ku bintu by'umwuka.
❖ Akayunguruzo k'ingenzi k'imiyoboro ni ukuvanaho amavuta, amazi n'umukungugu, n'ibindi mu mwuka ufunze kugira ngo hongerwe imikorere myiza y'icyuma cyuma mu gikorwa gikurikiraho no kongera igihe cy'akayunguruzo n'icyuma cyuma inyuma.
❖ Icyuma cyumisha amazi mu buryo bwa coolant ni ukuyungurura no gutandukanya amazi cyangwa ubushuhe buri mu mwuka ufunze utunganywa n'icyuma gikonjesha, icyuma gitandukanya amavuta n'amazi, ikigega cy'umwuka n'umuyoboro munini w'amazi nyuma yo gukuraho umwuka ufunze.
❖ Igikoresho cyo gutandukanya amavuta kigomba kuyungurura no gutandukanya amazi cyangwa ubushuhe buri mu mwuka ufunze utunganywa n'icyuma cyumye.
8. Abantu: Kugira ngo habeho umutekano w'ukoresha n'imashini, kandi hagakoreshwa byimazeyo imikorere y'imashini no kugabanya ibibazo no kongera igihe cyo kuyimara, hagomba gushyirwaho abatekinisiye 2-3 b'abahanga bashobora gukoresha no kubungabunga imashini kugira ngo bayikoreshe.
9. Ibikoresho by'inyongera
Kole: kole y'inyamaswa (jeli ya jeli, Shili gel), ibisobanuro: uburyo bw'umuvuduko wo hejuru wo kumutsa
Ikoreshwa cyane cyane mu gukata ibikoresho nk'ibati rikomeye, ikarito y'inganda, ikarito y'umukara, n'ibindi.
Birakenewe ku bitabo bipfundikiye, mu dusanduku, nibindi.
1. Gutanga ikarita nini n'intoki n'ikarita nto mu buryo bwikora. Serivisi igenzurwa kandi igashyirwaho ukoresheje ecran.
2. Silinda za pneumatic zigenzura umuvuduko, zigahindura byoroshye ubugari bw'ikadito.
3. Igipfukisho cy'umutekano cyakozwe hakurikijwe ibipimo ngenderwaho by'i Burayi bya CE.
4. Koresha sisitemu yo kwisiga ikoresheje amavuta menshi, yoroshye kuyibungabunga.
5. Inyubako nyamukuru ikozwe mu cyuma gishongesha, ihamye idahindagurika.
6. Imashini isya imyanda ikatamo uduce duto hanyuma ikayisohora ikoresheje umukandara utwara imizigo.
7. Umusaruro warangiye: hamwe n'umukandara wa metero 2 wo gukusanya.
| Icyitegererezo | FD-KL1300A |
| Ubugari bw'ikadiyo | Uburebure bwa ≤1300mm, L≤1300mmW1 = 100-800mm, W2≥55mm |
| Ubugari bw'ikadibodi | mm 1-3 |
| Umuvuduko w'umusaruro | ≤60m/umunota |
| Uburyo bwo gukora neza | +-0.1mm |
| Ingufu za moteri | 4kw/380v 3phase |
| Itangwa ry'umwuka | 0.1L/iminota 0.6Mpa |
| Uburemere bw'imashini | 1300kg |
| Igipimo cy'imashini | L3260×W1815×H1225mm |
Icyitonderwa: Ntidutanga compressor y'umwuka.
Imashini ifasha mu gutanga amakuru yikora
Ikoresha uburyo bwo kongerera ibikoresho bukururwa hasi, butuma ibikoresho bikomeza kugaburirwa. Iraboneka kugira ngo igaburwe ku mbaho nto mu buryo bwikora.
Servona Screw y'umupira
Utwuma dutanga umuriro tugenzurwa na screw y'umupira, itwarwa na moteri ya servo ituma uburyo bwo gukora neza burushaho kuba bwiza kandi bigatuma guhindura byoroha.
Amaseti 8w'IkirengaImbugita nziza
Koresha ibyuma bizunguruka bya alloy bigabanya kwangirika no kunoza imikorere yo gukata. Biramba.
Gushyiraho intera y'icyuma cyikora
Intera y'imirongo icibwa ishobora gushyirwaho hakoreshejwe ecran yo gukoraho. Dukurikije imiterere, umuyobozi azimukira mu mwanya we. Nta gipimo gisabwa.
ubwishingizi bw'umutekano busanzwe bwa CE
Ubwishingizi bw'umutekano bwakozwe hakurikijwe ibipimo ngenderwaho bya CE, ibyo bikarinda kwangirika no kurinda umutekano w'umuntu ku giti cye.
Utwuma dusya imyanda
Imyanda izasenywa ikanakusanywa mu buryo bwikora mugihe cyo gukata urupapuro runini rw'ikarito.
Igikoresho cyo kugenzura umuvuduko w'umwuka
Koresha utuzu duto tw’umwuka two kugenzura umuvuduko w’umwuka, ibyo bikagabanya igiciro cy’akazi ku bakozi.
Gukoraho kuri ecran
HMI nziza ifasha guhindura byoroshye kandi byihuse. Ifite icyuma gipima imbunda, intera y'imbunda n'icyuma, hamwe no guhindura ururimi.
Ni ibikoresho byihariye mu bitabo bipfundikiye. Birangwa n'ubwubatsi bwiza, byoroshye gukoresha, gukata neza, gukora neza cyane no gukora neza n'ibindi. Bikoreshwa mu gukata urutirigongo rw'ibitabo bipfundikiye.
1. Ikirahure cy'amashanyarazi gifite chip imwe, gikora neza kandi cyoroshye gukosora
2. Sisitemu yo gusiga amavuta yihuta, yoroshye kuyibungabunga
3. Isura yayo ni nziza mu miterere yayo, ifite ubwishingizi bw'umutekano bujyanye n'ibipimo ngenderwaho by'Uburayi bya CE
| Ubugari bw'ikadiyo | 450mm (Ntarengwa.) |
| Ubugari bw'umugongo | 7-45mm |
| Ikaritaubugari bw'urubaho | mm 1-3 |
| Umuvuduko wo kugabanya | Inshuro 180/umunota |
| Ingufu za moteri | 1.1kw/380v 3phase |
| Uburemere bw'imashini | 580Kg |
| Igipimo cy'imashini | L1130×W1000×H1360mm |